Phosphor-Converted LED Package for High-CRI White Light

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Solution Overview

Problem

Existing white light emitting devices using blue or ultraviolet light emitting diode chips face issues with reduced color rendition, reliability, and luminous intensity due to the limitations of phosphor emission spectra and potential harmful effects on human health.

Innovation Solution

A light emitting device is designed with a housing containing a light emitting diode chip, a wavelength converter with specific phosphors such as LuAG for cyan emission and CASN for red emission, and optionally a buffer portion to enhance reliability and luminous efficacy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a blue light emitting diode chip is used with phosphors emitting yellow-green or yellow light, then the structure is simple and cost is low, but color rendition is reduced due to spectrum outside green and red regions

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidcolor rendition
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent uses multiple phosphors with different emission characteristics (yellow-green phosphor and red phosphor) combined in a single wavelength converter. This composite phosphor system converts blue light into a broader spectrum containing both green and red components, thereby improving color rendition while maintaining the simplicity of using a blue LED chip as the light source.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a blue light emitting diode chip is used with phosphors emitting green and red light, then color rendition is improved, but intensity of blue light is high causing side effects to human body

Engineering Contradiction:
Improvecolor renditionVSAvoidblue light harmful effects
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent converts the harmful high-intensity blue light into beneficial green and red light through the wavelength converter containing multiple phosphors. The blue LED chip's strong blue emission, which causes harmful effects, is transformed into a balanced spectrum with reduced blue content and enhanced green and red components, turning a harmful characteristic into a beneficial one for color rendition and human health.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If an ultraviolet light emitting diode chip is used, then color rendition is high and yield is excellent, but reliability is poor due to encapsulant degradation and plated lead frame discoloration

Engineering Contradiction:
Improvecolor renditionVSAvoiddevice lifespan
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent introduces a wavelength converter as an intermediary component between the ultraviolet LED chip and the external environment. This wavelength converter absorbs the high-energy ultraviolet light and converts it into visible light with better color rendition. By placing this intermediary layer, the harmful ultraviolet radiation that causes encapsulant degradation and lead frame discoloration is converted into useful visible light, thereby extending device lifespan while maintaining color rendition quality.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If CASN phosphor with long peak wavelength is used to provide high CRI and R9, then color rendition is improved, but luminous intensity is reduced by 4% or more

Engineering Contradiction:
Improvecolor renditionVSAvoidluminous intensity
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The patent merges multiple phosphors with different emission characteristics into a single wavelength converter system. By combining yellow-green phosphor, red phosphor, and potentially other phosphors in specific proportions, the system achieves both high color rendition (CRI and R9) and maintained luminous intensity. The synergistic effect of multiple phosphors compensates for the luminous intensity loss that would occur with single-phosphor systems, while providing comprehensive spectral coverage for excellent color rendering.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves improved reliability, high color rendition with a CRI of 85 or higher, and enhanced luminous intensity, while minimizing harmful effects by avoiding ultraviolet light emission.

Implementation Method 1

A light emitting diode (LED) package is a compound semiconductor having a semiconductor p-n junction and emits light through recombination of minority carriers (electrons or holes)

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

white light can be realized by placing a phosphor on a light emitting diode chip such that a fraction of light primarily emitted from a light emitting diode chip can be mixed with wavelength-converted light secondarily emitted from the phosphor

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 3

A light emitting device includes: a housing; a light emitting diode chip disposed in the housing; a wavelength converter disposed on the light emitting diode chip

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS12349519B2Light emitting device
Publication Date: 2025.07.01 SEOUL SEMICONDUCTOR
  • US12349519B2 patent drawing
  • US12349519B2 patent drawing
  • US12349519B2 patent drawing

AI summary

A light emitting diode package including: a housing; a light emitting diode chip arranged in the housing; a wavelength conversion unit arranged on the light emitting diode chip; a first fluorescent substance distributed inside the wavelength conversion unit and emitting light having a peak wavelength in the cyan wavelength band; and a second fluorescent substance distributed inside the wavelength conversion unit and emitting light having a peak wavelength in the red wavelength band, wherein the peak wavelength of light emitted from the light emitting diode chip is located within a range of 415 nm to 430 nm.