Phosphor Arrangement Using Metallic Nanoparticles for White Light Conversion

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Solution Overview

Problem

Current phosphor arrangements for converting blue LED light into white light face challenges in achieving better excitation and emission characteristics while being environmentally friendly, particularly due to the toxicity of heavy metals like cadmium in quantum dots.

Innovation Solution

A phosphor arrangement comprising a substrate with a polymer-based phosphor mixture and metallic nanoparticles, where the nanoparticles are conductive and utilize Surface Plasmon Resonance to enhance optical properties, offering improved emission efficiencies and a non-toxic, environmentally friendly solution by using gold, silver, or copper nanoparticles in specific concentrations and configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If quantum dots with cadmium and heavy metals are used for light conversion, then emission characteristics are improved, but toxicity and environmental harm increase

Engineering Contradiction:
Improveemission characteristicsVSAvoidtoxicity
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the material composition parameters by replacing cadmium-based quantum dots with metallic nanoparticles (gold, silver, copper) combined with organic phosphors. This substitution maintains the desired emission characteristics while eliminating the toxic heavy metal content, directly resolving the contradiction between performance and environmental safety

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite phosphor arrangement combining metallic nanoparticles with organic phosphor materials. This composite approach leverages the optical properties of metals (Surface Plasmon Resonance) and the emission characteristics of organic phosphors to achieve high-performance light conversion without using toxic heavy metals

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If conventional phosphors are used for blue LED light conversion, then manufacturing is established, but excitation and emission characteristics need improvement

Engineering Contradiction:
ImprovemanufacturingVSAvoidexcitation and emission characteristics
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The patent combines conventional organic phosphors with metallic nanoparticles to create a composite material that maintains ease of manufacturing through established polymer encapsulation techniques while significantly improving excitation and emission characteristics through Surface Plasmon Resonance enhancement

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention optimizes the concentration of metallic nanoparticles (1.5 to 3.0 mmol/kg of polymer) to achieve optimal enhancement of emission characteristics while maintaining compatibility with existing manufacturing processes for polymer-based phosphor arrangements

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a Correlated Color Temperature range of 3000-4000 K and warm white light with an effective bandwidth of 500-700 nanometers, providing high Colour Rendering Indexes and avoiding the toxicity issues associated with cadmium-based quantum dots.

Implementation Method 1

the here described metallic nanoparticles are in particular conductive such that their optical properties arise from Surface Plasmon Resonance (SPR)

Methodology Applied
Scientific EffectSurface Plasmon Resonance:

Implementation Method 2

The conversion of blue LED (Light Emitting Diode) light into white light is typically accomplished by utilizing phosphors

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS11104845B2Phosphor arrangement and method
Publication Date: 2021.08.31 VESTEL ELEKTRONIK SANAYI & TICARET ANONIM SIRKETI
  • US11104845B2 patent drawing
  • US11104845B2 patent drawing
  • US11104845B2 patent drawing

AI summary

The present invention provides a phosphor arrangement (30) for light conversion, in particular for conversion of blue light into white light. The phosphor arrangement (30) comprises a substrate (10) with a mounting surface (11). The phosphor arrangement (30) further comprises a polymer (20) with a phosphor mixture (21), wherein the polymer (20) is arranged on the mounting surface (11), and wherein the phosphor mixture (21) comprises metallic nanoparticles (5), and wherein a content of the metallic nanoparticles (5) is between 1.5 to 3.0 mmol/kg of the polymer (20). The present invention further provides a corresponding method.