Phosphor Wavelength-Conversion Projector for Focus-Free Speckle Reduction

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Solution Overview

Problem

Existing projectors require focusing operations when the distance to the projection surface changes, leading to potential image blur and speckle noise due to high-coherence projection light interference.

Innovation Solution

A projector design that includes a first light source device with a wavelength conversion member and an exit part configured to emit light with reduced coherence, using a tapered structure to enhance light extraction efficiency and reduce speckle noise, allowing focus-free projection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If laser beam is used for projection light, then directionality is improved and focus-free projection is enabled, but coherence increases causing speckle noise

Engineering Contradiction:
ImprovedirectionalityVSAvoidspeckle noise
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The light source is divided into multiple independent laser beams corresponding to different pixels, with each beam having slightly different emission characteristics. This segmentation reduces overall coherence while maintaining the directional properties needed for focus-free projection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the light source emit light with locally optimized properties - the exit part creates localized emission zones with controlled coherence characteristics, allowing each pixel's light to maintain directionality while the overall system reduces speckle noise through varied local coherence properties.

Inventive Principle:
Principle #3Local quality

2Object-generated harmful factors

If conventional light source is used, then speckle noise is reduced, but directionality decreases requiring focusing optics

Engineering Contradiction:
Improvespeckle noiseVSAvoiddirectionality
Core Design Contradiction:
Object-generated harmful factorsVSSpeed

Solution Approach 1:

The patent replaces conventional mechanical focusing optics with a light source design that inherently provides directional emission through its structural configuration - the exit part geometry and phosphor arrangement create automatic directionality without requiring additional optical elements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If focusing optics are added, then image focus is improved, but device complexity increases

Engineering Contradiction:
Improveimage focusVSAvoidoptical system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The light source structure itself performs the focusing function that would otherwise require separate optical components. The exit part geometry and internal light propagation paths are designed to automatically provide the necessary beam directionality, making the system self-sufficient and eliminating additional complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The projector achieves clear, speckle-noise-reduced images without the need for focusing optics, maintaining image quality across varying distances.

Implementation Method 1

a wavelength conversion member which includes a phosphor, and which is configured to convert the first light emitted from the light emitting element into second light having a second wavelength band different from the first wavelength band

Methodology Applied
Scientific EffectWavelength conversion: Fluorescence

Data Source

PatentUS12461436B2Projector
Publication Date: 2025.11.04 SEIKO EPSON CORP
  • US12461436B2 patent drawing
  • US12461436B2 patent drawing
  • US12461436B2 patent drawing

AI summary

A projector according to the present disclosure is a projector configured to project an image on a projection target in a focus-free state, including a first light source device, and a light modulation element configured to modulate light emitted from the first light source device. The first light source device includes a light emitting element configured to emit first light having a first wavelength band, a wavelength conversion member which includes a phosphor, and which is configured to convert the first light emitted from the light emitting element into second light having a second wavelength band, and an exit part which is disposed along a central axis of the wavelength conversion member, and which is configured to emit the second light generated by the wavelength conversion member.