Phosphor Compound Thermal Storage in Concrete

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Solution Overview

Problem

Current thermal storage systems based on phosphor compounds face challenges in achieving sensible heat storage, physical toughness for use as building materials, and high material costs, with existing systems relying on latent heat storage and being limited to specific temperature ranges.

Innovation Solution

A composition comprising solid core particles and at least one phosphor compound, where part of the phosphor compound is an oligomer, forming a hardened material with high heat capacity suitable for sensible heat storage and used as building materials, utilizing a core-shell structure with chemisorption or physisorption binding, and incorporating fillers to enhance material efficiency and eco-friendliness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If phosphor compounds are used as phase change materials for thermal storage, then heat storage capability is improved, but the system relies on latent heat storage which limits temperature range and physical toughness

Engineering Contradiction:
Improveheat storage capabilityVSAvoidtemperature range and physical toughness
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

The patent changes the fundamental parameter of heat storage mechanism from latent heat storage to sensible heat storage by using phosphor compounds in a different physical state and configuration. This allows the material to store heat through temperature change rather than phase change, enabling broader temperature ranges and improved physical properties suitable for building materials

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system combining phosphor compounds with construction materials like concrete or cement. This composite approach allows the phosphor compounds to provide high heat capacity while the construction material matrix provides structural strength and physical toughness, achieving both thermal storage functionality and building material requirements

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If thermal storage systems based on salts are used, then heat storage is achieved, but material costs increase due to need for corrosion resistant tubing and tanks

Engineering Contradiction:
Improveheat storageVSAvoidmaterial cost
Core Design Contradiction:
Use of energy by moving objectVSEase of manufacture

Solution Approach 1:

The patent replaces expensive corrosion-resistant materials (specialized tubing and tanks) with conventional, inexpensive construction materials like concrete or cement. The phosphor compound-infused construction material serves as both the thermal storage medium and the structural container, eliminating the need for separate expensive corrosion-resistant components

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The construction material serves multiple functions simultaneously: it provides structural support, acts as the containment vessel, and serves as the thermal storage medium through the incorporated phosphor compounds. This multi-functionality eliminates the need for separate specialized components, reducing overall system cost

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Use of energy by moving object

If phosphor compounds are used for thermal storage, then heat storage capability is improved, but physical toughness is insufficient for use as building materials

Engineering Contradiction:
Improveheat storage capabilityVSAvoidphysical toughness
Core Design Contradiction:
Use of energy by moving objectVSStrength

Solution Approach 1:

The patent creates a composite material system where phosphor compounds are integrated into a construction material matrix (concrete, cement, or similar materials). The construction material matrix provides the necessary structural strength, rigidity, and physical toughness, while the phosphor compounds contribute high heat capacity for thermal storage functionality

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent uses solid core particles as carriers for the phosphor compounds, creating a segmented structure where the core particles are distributed within the construction material matrix. This segmentation allows the phosphor compounds to be effectively distributed throughout the material while maintaining the structural integrity provided by the construction material framework

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a thermally and physically stable material with high compressive strength, enabling efficient sensible heat storage and potential use in building applications, while minimizing waste and environmental impact through nearly 100% raw material utilization and reduced landfill waste.

Implementation Method 1

WO2012101110A1 mentions storage and release of heat by polymerizing and hydrolyzing phosphates

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Implementation Method 2

WO2012101110A1 mentions storage and release of heat by polymerizing and hydrolyzing phosphates

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 3

a composition for thermal storage, comprising solid core particles and at least one phosphor compound

Methodology Applied
Scientific EffectChemisorption: Chemisorption

Implementation Method 4

at least one shell phosphor compound bound to the core particles by chemisorption or physisorption

Methodology Applied
Scientific EffectPhysisorption: Physisorption

Data Source

PatentUS10988654B2Thermal storage with phosphorus compounds
Publication Date: 2021.04.27 KRAFTBLOCK GMBH
  • US10988654B2 patent drawing

AI summary

A composition for thermal storage includes at least one phosphor compound and water. At least part of the phosphor compound is an oligomer. The composition can be used in a hardened material thereof, a thermal storage device, a method for storing thermal energy, and a method for obtaining the aforementioned composition solid core particles.