Phosphor Element Optical Waveguide Light Extraction
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Solution Overview
Problem
Phosphor elements that use optical waveguides to combine excitation light and generate fluorescence face inefficiencies due to non-directive fluorescence emission, leading to light loss outside the waveguide and reduced conversion efficiency.
Innovation Solution
A phosphor element design featuring a support substrate with an optical waveguide, clad layers, and reflection films on its surfaces to reflect and confine fluorescence, ensuring it propagates to the emission end surface, and a heat conduction path to manage thermal degradation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If fluorescence is generated in an optical waveguide, then light propagation is achieved, but fluorescence is emitted in random directions causing light loss outside the waveguide
Solution Approach 1:
The patent segments the optical waveguide structure into multiple functional layers including clad layers with different refractive indices and incorporates reflection films at specific locations. This segmentation allows different portions of the waveguide to perform specialized functions: confining light through refractive index differences and reflecting escaped fluorescence back into the waveguide, thereby reducing light loss while maintaining propagation efficiency.
Solution Approach 2:
The patent introduces clad layers as intermediary structures between the phosphor layer and the external environment. These clad layers with controlled refractive indices act as mediators that manage light propagation by confining fluorescence within the waveguide through total internal reflection, while reflection films serve as additional intermediaries to redirect escaped light back into the propagation path, thus reducing energy loss.
2Productivity
If excitation light density is increased, then fluorescence generation is improved, but thermal degradation increases
Solution Approach 1:
The patent extracts heat from the phosphor element by introducing dedicated heat conduction paths through the waveguide structure. The clad layers and substrate are designed to conduct heat away from the phosphor conversion region, effectively removing thermal energy that would otherwise cause degradation. This allows higher excitation light densities to be applied without proportional increases in temperature.
Solution Approach 2:
The patent changes the thermal management parameters of the waveguide structure by selecting materials with appropriate thermal conductivities for different layers. The clad layers and substrate are chosen to optimize heat conduction, creating a thermal parameter profile that maintains low temperatures in the phosphor region even under high excitation power, thereby preventing thermal degradation while maintaining high fluorescence generation efficiency.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design stabilizes fluorescence emission, increases light extraction efficiency, and reduces thermal degradation effects, maintaining conversion efficiency and color uniformity.
Implementation Method 1
an optical waveguide for propagating an excitation light through the optical waveguide
Implementation Method 2
comprising a phosphor generating a fluorescence
Implementation Method 3
each reflection film is arranged to reflect the fluorescence generated by the phosphor
Implementation Method 4
a bottom surface side clad layer covering the bottom surface of the optical waveguide; a top surface side clad layer covering the top surface of the optical waveguide
Data Source
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AI summary
A phosphor element comprises: a support substrate; an optical waveguide for propagating an excitation light through the waveguide, the optical waveguide comprising a phosphor generating a fluorescence, and the optical waveguide comprising an emission side end surface emitting the excitation light and the fluorescence, an opposing end surface opposing the emission side end surface, a bottom surface, a top surface opposing the bottom surface and a pair of side surfaces; a bottom surface side clad layer covering the bottom surface of the optical waveguide; a top surface side clad layer covering the top surface of the optical waveguide; side surface side clad layers covering the side surfaces of the optical waveguide, respectively; a top surface side reflection film covering the top surface side clad layer; side surface side reflection films covering the side surface side clad layers, respectively; and a bottom surface side reflection film provided between the support substrate and the bottom surface side clad layer.