Phosphor Element Optical Waveguide Light Extraction

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Solution Overview

Problem

Phosphor elements that use optical waveguides to combine excitation light and generate fluorescence face inefficiencies due to non-directive fluorescence emission, leading to light loss outside the waveguide and reduced conversion efficiency.

Innovation Solution

A phosphor element design featuring a support substrate with an optical waveguide, clad layers, and reflection films on its surfaces to reflect and confine fluorescence, ensuring it propagates to the emission end surface, and a heat conduction path to manage thermal degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If fluorescence is generated in an optical waveguide, then light propagation is achieved, but fluorescence is emitted in random directions causing light loss outside the waveguide

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidfluorescence light loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent segments the optical waveguide structure into multiple functional layers including clad layers with different refractive indices and incorporates reflection films at specific locations. This segmentation allows different portions of the waveguide to perform specialized functions: confining light through refractive index differences and reflecting escaped fluorescence back into the waveguide, thereby reducing light loss while maintaining propagation efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces clad layers as intermediary structures between the phosphor layer and the external environment. These clad layers with controlled refractive indices act as mediators that manage light propagation by confining fluorescence within the waveguide through total internal reflection, while reflection films serve as additional intermediaries to redirect escaped light back into the propagation path, thus reducing energy loss.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If excitation light density is increased, then fluorescence generation is improved, but thermal degradation increases

Engineering Contradiction:
Improvefluorescence generation efficiencyVSAvoidthermal degradation
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent extracts heat from the phosphor element by introducing dedicated heat conduction paths through the waveguide structure. The clad layers and substrate are designed to conduct heat away from the phosphor conversion region, effectively removing thermal energy that would otherwise cause degradation. This allows higher excitation light densities to be applied without proportional increases in temperature.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the thermal management parameters of the waveguide structure by selecting materials with appropriate thermal conductivities for different layers. The clad layers and substrate are chosen to optimize heat conduction, creating a thermal parameter profile that maintains low temperatures in the phosphor region even under high excitation power, thereby preventing thermal degradation while maintaining high fluorescence generation efficiency.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design stabilizes fluorescence emission, increases light extraction efficiency, and reduces thermal degradation effects, maintaining conversion efficiency and color uniformity.

Implementation Method 1

an optical waveguide for propagating an excitation light through the optical waveguide

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

comprising a phosphor generating a fluorescence

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 3

each reflection film is arranged to reflect the fluorescence generated by the phosphor

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 4

a bottom surface side clad layer covering the bottom surface of the optical waveguide; a top surface side clad layer covering the top surface of the optical waveguide

Methodology Applied
Scientific EffectOptical confinement: Waveguide (optics)

Data Source

PatentEP3399228B1Phosphor element and illuminating device
Publication Date: 2021.12.29 NGK INSULATORS LTD
  • EP3399228B1 patent drawingFigure 1
  • EP3399228B1 patent drawingFigure 2
  • EP3399228B1 patent drawingFigure 3

AI summary

A phosphor element comprises: a support substrate; an optical waveguide for propagating an excitation light through the waveguide, the optical waveguide comprising a phosphor generating a fluorescence, and the optical waveguide comprising an emission side end surface emitting the excitation light and the fluorescence, an opposing end surface opposing the emission side end surface, a bottom surface, a top surface opposing the bottom surface and a pair of side surfaces; a bottom surface side clad layer covering the bottom surface of the optical waveguide; a top surface side clad layer covering the top surface of the optical waveguide; side surface side clad layers covering the side surfaces of the optical waveguide, respectively; a top surface side reflection film covering the top surface side clad layer; side surface side reflection films covering the side surface side clad layers, respectively; and a bottom surface side reflection film provided between the support substrate and the bottom surface side clad layer.