Phosphor Wheel Cooling via Segmented Storage Walls

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Solution Overview

Problem

Existing light source apparatuses with phosphor wheels face issues of reduced wavelength conversion efficiency due to dust adherence and increased temperature, leading to noise from motor load due to inefficient heat radiation.

Innovation Solution

A light source apparatus with a rotatable disk and wavelength conversion member, featuring circumferential or spiral wall portions within the storage member to facilitate airflow and heat transfer, reducing temperature and noise by using high heat conductivity materials and optimizing airflow for cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the phosphor wheel is stored in a sealed space to prevent dust adherence, then wavelength conversion efficiency is maintained, but temperature increases and heat radiation becomes inefficient

Engineering Contradiction:
Improvewavelength conversion efficiencyVSAvoidphosphor wheel temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The sealed space is segmented into multiple regions by circumferential wall portions that divide the internal volume. This segmentation creates multiple airflow paths and heat dissipation zones, allowing efficient heat radiation while maintaining the sealed environment that protects against dust adherence.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The circumferential wall portions extend in the axial direction of the phosphor wheel, adding a dimensional element to the sealed space. This creates three-dimensional heat dissipation pathways that enhance thermal management without compromising the sealed structure's protective function.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Temperature

If a blade portion is added to the phosphor wheel to facilitate airflow, then heat radiation is improved, but motor load increases and noise increases

Engineering Contradiction:
Improveheat radiation efficiencyVSAvoidnoise
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The circumferential wall portions are integrally formed with the storage member and create passive airflow channels that utilize natural convection and pressure differentials. This self-service mechanism facilitates heat dissipation without requiring additional active components or increasing motor load, thereby avoiding noise generation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The mechanical blade portion on the rotating phosphor wheel is replaced with stationary circumferential wall portions that create airflow paths. This substitution eliminates the need for mechanical intervention in airflow generation, reducing motor load and associated noise while maintaining effective heat radiation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If the phosphor wheel rotates at high speed to prevent local temperature increase, then wavelength conversion efficiency is maintained, but motor load increases and noise increases

Engineering Contradiction:
Improvewavelength conversion efficiencyVSAvoidnoise
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The circumferential wall portions create passive cooling channels that facilitate heat dissipation through natural convection and thermal conduction. This self-service cooling mechanism reduces the need for high-speed rotation to manage temperature, thereby reducing motor load and noise while maintaining wavelength conversion efficiency.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The mechanical cooling achieved through high-speed rotation is partially replaced by thermal conduction through the disk and convection through the circumferential wall portions. This substitution reduces the mechanical energy required for cooling, lowering motor load and noise generation while preserving the phosphor layer's thermal management.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Efficient heat radiation and reduced noise generation by maintaining wavelength conversion efficiency and minimizing motor load through effective airflow and heat transfer mechanisms.

Implementation Method 1

a wavelength conversion member arranged on the disk and configured to convert a wavelength of light from the light source

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Implementation Method 2

inside of the storage member, a plurality of circumferential wall portions centering on the rotation axis is arranged integrally with the storage member

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

the light source apparatus radiates heat generated by the phosphor wheel inside the casing

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS10401719B2Light source apparatus and projection-type display apparatus
Publication Date: 2019.09.03 CANON KK
  • US10401719B2 patent drawing
  • US10401719B2 patent drawing
  • US10401719B2 patent drawing

AI summary

A light source apparatus includes a light source, a disk held to be rotatable about a rotation axis, a wavelength conversion member arranged on the disk and configured to convert a wavelength of light from the light source, and a storage member configured to store the disk, wherein, inside of the storage member, a plurality of circumferential wall portions centering on the rotation axis is arranged integrally with the storage member.