Phosphorescent Polymer for OLED White Light Emission

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Solution Overview

Problem

Current phosphorescent light-emitting materials used in OLEDs have limitations in emission efficiency and lifetime, particularly when used in devices requiring white light emission, where achieving balanced color rendering and long device lifespan is challenging.

Innovation Solution

A phosphorescent polymer with specific repeat units, including metal complexes and coordinating groups, is developed, which enhances emission efficiency and extends the lifetime of OLEDs by optimizing the structure of the polymer backbone and incorporating dendrons for improved solubility and processability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If phosphorescent light-emitting materials are used in OLEDs to achieve white light emission, then color rendering is improved, but device lifetime deteriorates

Engineering Contradiction:
Improvecolor renderingVSAvoiddevice lifetime
Core Design Contradiction:
Illumination intensityVSDuration of action of stationary object

Solution Approach 1:

The patent divides the light-emitting layer into multiple segments, each containing different phosphorescent dopants (e.g., iridium complexes for green emission, platinum complexes for red emission) embedded in separate host polymer matrices. This segmentation allows each segment to be optimized for its specific emission wavelength and stability requirements, preventing the degradation issues that would affect the entire device if a single material system were used.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite material structures where phosphorescent dopant complexes are embedded within polymeric host materials. Specifically, it uses combinations such as iridium complexes with cyclometalating ligands in polyfluorene hosts, and platinum complexes with carbene ligands in polystyrene hosts. These composite structures provide both the phosphorescent emission properties needed for color rendering and the structural stability required for extended device lifetime.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If metal complex dopants are increased to improve phosphorescent emission, then emission efficiency is improved, but device cost increases

Engineering Contradiction:
Improveemission efficiencyVSAvoiddevice cost
Core Design Contradiction:
Use of energy by moving objectVSQuantity of substance

Solution Approach 1:

The patent optimizes the concentration parameters of phosphorescent dopants within specific ranges (e.g., 0.1-5 wt% for iridium complexes, 0.5-10 wt% for platinum complexes) to achieve maximum emission efficiency while minimizing material consumption. It also adjusts the host-guest ratio parameters to ensure efficient energy transfer from host to dopant without requiring excessive amounts of expensive metal complexes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces some expensive, scarce metal complexes (such as iridium and platinum) with more abundant and cost-effective alternative phosphorescent materials including organic phosphors and earth-abundant metal complexes (such as copper or aluminum complexes). This substitution maintains acceptable emission efficiency while dramatically reducing device cost and material scarcity concerns.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new polymer significantly improves external quantum efficiency, color rendering index, and device lifetime, while reducing the load of expensive metal complexes like iridium, leading to more efficient and durable white light emission in OLEDs.

Implementation Method 1

a phosphorescent light-emitting polymer materials, formulations and light-emitting devices comprising said light-emitting polymers

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Implementation Method 2

L1 is a mono- or bidentate co-coordinating group; L2 which may be the same or different in each occurrence, is a mono- or bidentate coordinating group

Methodology Applied
Scientific EffectCoordination bonding:

Data Source

PatentUS10403823B2Polymer and organic light emitting device
Publication Date: 2019.09.03 CAMBRIDGE DISPLAY TECH LTD
  • US10403823B2 patent drawing
  • US10403823B2 patent drawing
  • US10403823B2 patent drawing

AI summary

Polymer and Organic Light Emitting Device A polymer comprising a repeat unit of formula (I a), (I b) or (Ic): (Formulae (Ia), (Ib), (Ic)) wherein M is a metal; R is a backbone repeat group; n is 1 or 2; Sp is a spacer group; w is 0 or 1; L.sup.1 and L.sup.2 are mono- or bidentate co-coordinating groups; ---- represents a second metal to ligand bond in the case where L.sup.1 or L.sup.2 is a bidentate ligand and at least one of L.sup.1 and L.sup.2 is substituted with group of formula (II) (Formula (II)) wherein m is 0 or 1; each Ar.sup.1, Ar.sup.2 and Ar.sup.3 is aryl or heteroaryl. The polymer may be used as an emissive material in an organic light-emitting device. ##STR00001##