Phosphorous Sulfide Cathodes for Magnesium Batteries

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current magnesium-ion batteries face challenges in finding a cathode material with high enough voltage and reversible capacity to match their negative magnesium electrode, as traditional oxide or polyanion-based cathodes suffer from slow Mg2+ diffusion and incompatibility with the magnesium anode, limiting their practical application.

Innovation Solution

Development of phosphorous sulfide composite electrode materials, such as MxPySz, where M is a metal like Mg, Ag, Cu, or Fe, with specific ratios of x, y, and z, which are amorphous or crystalline, and used in combination with conductive carbon and a polymeric binder to form a cathode for magnesium batteries, enhancing Mg2+ diffusion and energy density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If oxide or polyanion based cathode materials are used, then the cathode structure is stable, but the Mg2+ diffusion is extremely slow

Engineering Contradiction:
Improvecathode structure stabilityVSAvoidMg2+ diffusion rate
Core Design Contradiction:
Stability of the object's compositionVSSpeed

Solution Approach 1:

The patent changes the chemical composition parameters by replacing oxygen with sulfur and phosphorous in the cathode material structure. This parameter change transforms the material from oxide/polynion based (with strong Mg-O bonds and slow diffusion) to phosphorous sulfide based (with weaker Mg-S bonds and faster diffusion), while maintaining structural stability through the crystalline or amorphous solid lattice structure.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by combining phosphorous sulfide with other elements (M, x, y, z in the formula MxPySz) to create a composite cathode structure. This composite approach allows the material to achieve both structural stability and enhanced Mg2+ diffusion by leveraging the complementary properties of different components within the solid solution or composite lattice.

Inventive Principle:
Principle #40Composite materials

2Speed

If H2O is added to improve Mg2+ diffusivity, then the diffusion rate increases, but the Mg anode becomes incompatible

Engineering Contradiction:
ImproveMg2+ diffusion rateVSAvoidanode compatibility
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent extracts water (H2O) from the system entirely by developing a completely anhydrous phosphorous sulfide-based cathode material. This extraction eliminates the need for water-mediated diffusion mechanisms, thereby avoiding the anode incompatibility issues that arise from proton co-insertion and water-magnesium anode reactions, while still achieving high Mg2+ diffusivity through the intrinsic properties of the phosphorous sulfide lattice.

Inventive Principle:
Principle #2Taking out (Extraction)

3Speed

If sulfur based materials are used, then the Mg2+ diffusion is improved, but the magnesiated phase dissolves in the electrolyte

Engineering Contradiction:
ImproveMg2+ diffusion rateVSAvoidphase stability in electrolyte
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The patent uses composite materials by forming phosphorous sulfide compounds (MxPySz) where the phosphorous component provides structural stability that prevents dissolution in electrolyte, while the sulfur component maintains good Mg2+ diffusion properties. This composite structure combines the advantages of both phosphorous and sulfur-based materials while mitigating their individual disadvantages.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the compositional parameters by incorporating phosphorous into the sulfur-based structure, transforming it from a simple sulfide (prone to dissolution) to a phosphorous sulfide compound. This parameter change enhances the electrochemical stability and reduces solubility in electrolyte while preserving the fast Mg2+ diffusion characteristics of sulfur-based materials.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If Mo6S8 or spinel TiS2 is used, then the electrochemical performance is good, but the preparation process is extremely difficult

Engineering Contradiction:
Improveelectrochemical performanceVSAvoidpreparation process complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the compositional parameters to phosphorous sulfide-based compounds (MxPySz) that can be synthesized through simpler, more scalable routes compared to Mo6S8 or spinel TiS2. The phosphorous sulfide system allows for easier control of stoichiometry and structure, enabling more straightforward preparation processes while maintaining good electrochemical performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The phosphorous sulfide composite cathodes demonstrate improved Mg mobility, higher theoretical energy density, and stability, enabling magnesium batteries to achieve capacities of 80-600 mAh/g and average voltages of 1.0-2.0 V vs. Mg/Mg2+, surpassing the performance of traditional Chevrel-phase cathodes.

Implementation Method 1

the strong Mg—O bonds lead to extremely slow diffusion of Mg2+ in the solid state lattice

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

electrochemical and milling methods for preparing these materials

Methodology Applied
Scientific EffectMechanical activation:

Data Source

PatentUS10461329B2High capacity phosphorous sulfide based cathode materials for magnesium batteries
Publication Date: 2019.10.29 TOYOTA JIDOSHA KK
  • US10461329B2 patent drawing
  • US10461329B2 patent drawing
  • US10461329B2 patent drawing

AI summary

An electrode active material comprising an amorphous or crystalline composite of phosphorous sulfide having the general formula MxPysz, wherein M is a metal and x, y, and z are positive whole numbers. Electrochemical cells and a reversible battery having a cathode containing one of the electrode active materials are also provided. In specific embodiments, the battery is a magnesium battery. In addition, methods of forming the composites and electrodes via ball milling and in situ electrochemical reactions are provided.