Phosphorus Additives Stabilize Silicon Anode SEI Layers

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Solution Overview

Problem

Conventional lithium-ion batteries with silicon-based anodes face challenges such as large volume changes, unstable solid electrolyte interphase (SEI) formation, and electrolyte decomposition, leading to reduced cycle life and energy density, especially when paired with high-voltage cathodes like Ni-rich NCM or LCO.

Innovation Solution

Incorporation of phosphorus-containing compounds as additives in the electrolyte or electrode compositions to form stable, electronically insulating but ionically conductive SEI layers on silicon anodes and passivation layers on high-voltage cathodes, which mitigate volume changes, SEI instability, and electrolyte decomposition, thereby enhancing cycle performance and energy density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-based anodes are used to increase energy density, then battery capacity is improved, but volume changes and SEI instability occur reducing cycle life

Engineering Contradiction:
Improvebattery capacityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

Phosphorus-containing compounds are introduced as intermediary substances that mediate between the silicon anode and the electrolyte. These compounds form stable interfacial layers (SEI) that act as protective intermediaries, preventing direct harmful interactions between the electrolyte and silicon while maintaining ion transport, thus resolving the contradiction between high capacity and cycle stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the chemical composition parameters of the electrolyte by incorporating phosphorus-containing compounds. This parameter change transforms the properties of the formed SEI layer, making it more stable and less prone to decomposition, thereby enabling silicon anodes to maintain both high capacity and long cycle life

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If high-voltage cathodes are used to increase energy density, then battery capacity is improved, but electrolyte decomposition occurs reducing stability

Engineering Contradiction:
Improvebattery capacityVSAvoidelectrolyte stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The phosphorus-containing compounds perform preliminary protective action by forming stable interfacial layers on the cathode surface before the electrolyte can decompose. This preliminary formation of protective films prevents subsequent electrolyte decomposition that would otherwise occur at high voltages, allowing high-capacity cathodes to operate stably

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If conventional electrolyte compositions are used with silicon anodes, then manufacturing is simple, but SEI instability and impedance increase occur

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidSEI stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention modifies the electrolyte composition parameters by adding phosphorus-containing compounds to conventional electrolytes. This parameter change enhances SEI stability and reduces impedance growth during cycling, while maintaining the simplicity of the manufacturing process as the additive is easily incorporated into standard electrolyte formulations

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of phosphorus-containing compounds improves the cycle life, energy density, and safety of lithium-ion batteries by stabilizing the SEI and cathode surfaces, reducing impedance, and preventing electrolyte decomposition, leading to more efficient and durable battery performance.

Implementation Method 1

form stable, electronically insulating but ionically conductive SEI layers on silicon anodes

Methodology Applied
Scientific EffectSolid electrolyte interphase (SEI) formation:

Implementation Method 2

passivation layers on high-voltage cathodes, which mitigate volume changes, SEI instability, and electrolyte decomposition

Methodology Applied
Scientific EffectPassivation:

Data Source

PatentUS20230108463A1Phosphorus-containing compounds as additives for silicon-based li ion batteries
Publication Date: 2023.04.06 ENEVATE CORP
  • US20230108463A1 patent drawing
  • US20230108463A1 patent drawing
  • US20230108463A1 patent drawing

AI summary

Additives for energy storage devices comprising phosphorus-containing compounds are disclosed. The energy storage device comprises a first electrode and a second electrode, where at least one of the first electrode and the second electrode is a Si-based electrode, a separator between the first electrode and the second electrode, and an electrolyte composition. Phosphorus-containing compounds may serve as additives to the first electrode, the second electrode and/or the electrolyte, as well as the separator.