Photo-Alignment Polymer Composition for Liquid Crystal Orientation

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Solution Overview

Problem

Existing photo-alignment polymers used in optically-anisotropic layers of liquid crystal compounds do not adequately meet the higher requirements for liquid crystal alignment properties in recent image display devices.

Innovation Solution

A photo-alignment polymer comprising specific repeating units with photo-aligned groups and a binder composition that forms a binder layer, enhancing the liquid crystal alignment properties through controlled alignment and segregation at the air interface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional photo-alignment polymers are used, then the basic alignment function is provided, but the liquid crystal alignment properties are insufficient to meet higher requirements

Engineering Contradiction:
Improveliquid crystal alignment propertiesVSAvoidpolymer structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses a copolymer consisting of repeating unit A (with photo-aligned group) and repeating unit B (with specific structural formula), combining different functional units to achieve both adequate alignment function and improved liquid crystal alignment properties. The composite structure allows the photo-aligned group to provide alignment capability while the specific repeating unit B structure enhances the overall performance.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces specific repeating unit B with defined structural characteristics (Formula 1 with specific R1-R6, L1-L4 groups) to locally enhance the alignment properties at the air interface. This local structural optimization improves liquid crystal alignment without requiring complete restructuring of the entire polymer, thus balancing performance improvement with structural complexity.

Inventive Principle:
Principle #3Local quality

2Reliability

If photo-alignment treatment is applied to improve alignment properties, then liquid crystal alignment is enhanced, but manufacturing process complexity increases

Engineering Contradiction:
Improvealignment propertiesVSAvoidmanufacturing process simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent incorporates the photo-aligned group into the polymer structure before the alignment process. The polymer is designed with predetermined repeating units that will undergo specific photo-alignment treatment, allowing the alignment properties to be optimized in advance during material synthesis rather than requiring complex post-processing adjustments.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent optimizes the photo-alignment treatment parameters (irradiation wavelength, intensity, duration) to match the specific photo-aligned group structure in the copolymer. By adjusting these parameters, the patent achieves enhanced liquid crystal alignment properties while keeping the manufacturing process relatively simple and controllable.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves the liquid crystal alignment properties of optically-anisotropic layers, resulting in better performance and stability of image display devices.

Implementation Method 1

a photo-alignment film obtained by subjecting a photo-alignment polymer to a photo-alignment treatment may be used in order to align a liquid crystal compound

Methodology Applied
Scientific EffectPhoto-alignment: Photopolymerisation

Data Source

PatentUS20250361339A1Photo-alignment polymer, binder composition, binder layer, optical laminate, optical laminate manufacturing method, and image display device
Publication Date: 2025.11.27 FUJIFILM CORP
  • US20250361339A1 patent drawing
  • US20250361339A1 patent drawing
  • US20250361339A1 patent drawing

AI summary

A photo-alignment polymer, a binder composition, a binder layer, an optical laminate, an optical laminate manufacturing method, and an image display device, in which the liquid crystal alignment properties of an optically-anisotropic layer provided on an upper layer can be improved. The photo-alignment polymer including a repeating unit A having a photo-aligned group, and a repeating unit B, in which the repeating unit B is a repeating unit represented by Formula (1) or a repeating unit having a polymer chain including the repeating unit represented by Formula (1).