Photoacoustic Sensor Mirror Reflection for Gas Detection

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Solution Overview

Problem

Current photo-acoustic gas sensors face limitations in detecting low concentrations of gases due to high noise levels and the need for complex, costly multiple reflection cells, which are sensitive to environmental factors.

Innovation Solution

A photoacoustic sensing device that uses a laser tuned to a gas absorption line, a resonant acoustic sensor, and a mirror system to reflect the laser beam back through the gas, increasing the amplitude of pressure waves and enhancing the signal-to-noise ratio, allowing for lower power lasers and reduced alignment precision.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple reflection cells are used to increase light absorption path length, then detection sensitivity for low gas concentrations is improved, but device complexity and cost increase significantly

Engineering Contradiction:
Improvedetection sensitivityVSAvoidmirror system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the laser source, acoustic sensor, and mirror into an integrated sensing device where the mirror reflects the laser beam back through the gas sample multiple times within a compact configuration. This merging approach achieves multiple reflections without requiring separate complex reflection cells, thereby improving detection sensitivity while controlling device complexity.

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If multiple reflection cells with narrow beam focusing are used, then light absorption path length increases for low concentration detection, but alignment precision requirements become very strict

Engineering Contradiction:
Improvedetection sensitivityVSAvoidmirror alignment precision
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent uses a mirror that reflects the laser beam back through the gas sample multiple times, creating an effective path length much longer than the physical distance between components. This partial action approach achieves the benefit of long absorption path length without requiring correspondingly precise alignment over long distances, as the reflections occur within a compact region where moderate alignment tolerance suffices.

Inventive Principle:
Principle #16Partial or excessive action

3Measurement precision

If high power lasers are used to detect low gas concentrations, then signal strength improves, but environmental sensitivity and noise levels increase

Engineering Contradiction:
Improvesignal strengthVSAvoidenvironmental sensitivity
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent employs continuous laser illumination that is modulated at the resonant frequency of the acoustic sensor. This continuous action with resonant modulation builds up a strong acoustic signal through sustained energy deposition, allowing the use of lower laser powers compared to pulsed high-power approaches while maintaining good signal strength and reduced environmental sensitivity.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent utilizes the resonant vibration of the acoustic sensor at its natural frequency to amplify the detection signal. By modulating the laser at this resonant frequency, small thermal expansion signals from gas absorption are amplified through the resonant acoustic response, enabling sensitive detection with lower laser powers and reduced environmental interference.

Inventive Principle:
Principle #18Mechanical vibration

4Measurement precision

If long cell lengths are used for high concentration analysis, then detection capability improves, but device size and cost increase

Engineering Contradiction:
Improvedetection capabilityVSAvoidcell volume
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The patent transitions from extending the absorption path length in one dimension (long cell length) to achieving multiple passes through a short physical distance using optical reflection. The mirror causes the laser beam to traverse the gas sample multiple times within a compact volume, effectively creating a long absorption path without increasing the physical cell dimensions, thus maintaining small device size while improving detection capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the detection of lower gas concentrations with improved signal-to-noise ratio, reducing costs and environmental sensitivity, and facilitating the use of lower power lasers like VCSELs, while maintaining robustness against temperature and vibration.

Implementation Method 1

a laser tuned to emit light to cause optical absorption by a gas to be detected

Methodology Applied
Scientific EffectOptical absorption: Absorption (EM radiation)

Implementation Method 2

optical absorption occurs, which causes local heating and results in thermal expansion (pressure waves)

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 3

a first mirror positioned to receive light from the laser after the light has passed through the gas and to reflect the received light back through the gas to cause additional optical absorption

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 4

a resonant acoustic sensor positioned to receive pressure waves from the gas, wherein the laser is modulated to match a resonant frequency of the resonant acoustic sensor

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS8848191B2Photoacoustic sensor with mirror
Publication Date: 2014.09.30 HONEYWELL INTERNATIONAL INC
  • US8848191B2 patent drawing
  • US8848191B2 patent drawing
  • US8848191B2 patent drawing

AI summary

A photoacoustic sensing device includes a laser tuned to emit light to cause optical absorption by a gas to be detected, a resonant acoustic sensor positioned to receive pressure waves from the gas, wherein the laser is modulated to match a resonant frequency of the resonant acoustic sensor, and a first mirror positioned to receive light from the laser after the light has passed through the gas and to reflect the received light back through the gas to cause additional optical absorption.