Photoactive Layer Surface Energy Modification for Organic Solar Cells

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Solution Overview

Problem

Existing organic photovoltaic cells have low energy conversion efficiency due to non-uniform distribution of electron donors and acceptors in the photoactive layer, leading to high surface roughness and reduced contact area, which affects the performance of the solar cell.

Innovation Solution

Incorporating a compound with a functional group that decreases the surface energy of the electron acceptor, such as 2,2,3,3,4,4,4-heptafluoro-N-phenyl-butylamide, into the photoactive layer to uniformly distribute the electron acceptor and donor, thereby adjusting the morphology and reducing surface roughness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a spin-coating method is used to introduce the photoactive layer, then the manufacturing process is simple and low cost, but the energy conversion efficiency is not very high

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidenergy conversion efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent modifies the chemical composition parameters of the photoactive layer by incorporating compounds with specific functional groups (such as fluorinated compounds) that alter surface energy characteristics. This parameter change enables the spin-coating process to produce a more uniform morphology, thereby improving energy conversion efficiency while maintaining the simplicity of the manufacturing process.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If electron donor and acceptor materials are mixed in the photoactive layer, then charge separation occurs, but non-uniform distribution leads to high surface roughness

Engineering Contradiction:
Improvecharge separation capabilityVSAvoidsurface roughness
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The patent introduces a third component (compound with surface energy-lowering functional groups) as an intermediary substance in the photoactive layer. This intermediary acts as a surfactant that mediates the interaction between electron donor and acceptor materials, promoting uniform distribution and reducing surface roughness while preserving charge separation capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

By changing the surface energy parameters of the photoactive layer through the addition of specific compounds, the patent achieves more uniform phase separation and morphology. This parameter modification allows the system to maintain effective charge separation while significantly reducing surface roughness.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If the photoactive layer has high surface roughness, then manufacturing is easier, but the contact area is reduced affecting performance

Engineering Contradiction:
Improvephotoactive layer formationVSAvoidcontact area
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent changes the surface energy parameters of the photoactive layer by incorporating compounds with specific functional groups. This parameter change enables the formation of a smoother surface with better contact area while maintaining ease of manufacture through conventional spin-coating processes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach increases the short-circuit current density and fill factor, resulting in a higher efficiency organic photovoltaic cell with improved energy conversion efficiency and reduced surface roughness.

Implementation Method 1

a compound comprising a functional group decreasing a surface energy

Methodology Applied
Scientific EffectSurface energy reduction: Surface Tension

Implementation Method 2

When light is incident to the photoactive layer, an electron and hole pair is excited in the electron donor, and the separation of electrons and holes occurs as the electron moves to the electron acceptor

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentEP2985801B1Photoactive layer, organic solar cell comprising same, and manufacturing method therefor
Publication Date: 2019.08.28 LG CHEM LTD
  • EP2985801B1 patent drawingFigure 1
  • EP2985801B1 patent drawing
  • EP2985801B1 patent drawing

AI summary

The present specification relates to a photoactive layer comprising an electron acceptor, an electron donor, and a compound comprising a functional group decreasing surface energy, an organic photovoltaic cell comprising the same, and a manufacturing method thereof.