Photoalignment Agent for Liquid Crystal Displays

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Solution Overview

Problem

Conventional liquid crystal display manufacturing methods, such as the rubbing method, often generate minute particles and electrostatic discharge, leading to display quality issues due to non-uniform liquid crystal alignment.

Innovation Solution

A photoalignment agent comprising a copolymer of cyclobutanedianhydride and a diamine with an electron donor group is used to optimize liquid crystal alignment, providing improved afterimage and layer strength through light-induced anisotropy, replacing the traditional rubbing method.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the rubbing method is used to align liquid crystals, then liquid crystal alignment can be achieved, but minute particles and electrostatic discharge are generated causing display quality issues

Engineering Contradiction:
Improveliquid crystal alignment uniformityVSAvoidminute particles and electrostatic discharge
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent replaces the mechanical rubbing method with a photoalignment method. Instead of mechanically rubbing a polymer layer to align liquid crystals, the invention uses light irradiation to induce anisotropy in the polymer layer, achieving alignment without mechanical contact. This eliminates the generation of minute particles and electrostatic discharge while maintaining liquid crystal alignment uniformity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the alignment mechanism from mechanical friction to optical parameter changes. By irradiating polarized light at specific wavelengths (e.g., 254 nm, 365 nm) onto the polymer layer, the light induces molecular anisotropy and orientational order in the polymer chains, which subsequently aligns the liquid crystals. This parameter change from mechanical to optical domain resolves the contradiction between alignment achievement and harmful factor generation.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If the rubbing method is used, then liquid crystal alignment layer can be formed, but afterimages and layer strength are compromised

Engineering Contradiction:
Improveliquid crystal alignment uniformityVSAvoidafterimage and layer strength
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent substitutes the mechanical rubbing process with a photochemical process. The polymer layer is irradiated with ultraviolet or visible light, causing photopolymerization and formation of anisotropic structures that provide both strong layer integrity and uniform liquid crystal alignment. This eliminates the mechanical stress and particle generation that compromise layer strength and cause afterimages.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs composite polymer materials designed for photoalignment. The polymer layer contains specific functional groups and molecular structures that respond to light irradiation by forming cross-linked or oriented networks. These composite materials provide both mechanical strength for layer stability and optical anisotropy for liquid crystal alignment, simultaneously improving layer strength and reducing afterimages.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The photoalignment agent enhances the uniformity and strength of the liquid crystal alignment layer, reducing afterimages and improving display quality by using polarized light to align liquid crystals, thus overcoming the limitations of the rubbing method.

Implementation Method 1

a light alignment method where anisotropy is provided to the polymer layer by light irradiation to align the liquid crystals

Methodology Applied
Scientific EffectPhotoalignment: Photopolymerisation

Implementation Method 2

a light alignment method where anisotropy is provided to the polymer layer by light irradiation

Methodology Applied
Scientific EffectAnisotropy: Anisotropy

Data Source

PatentUS11029568B2Photoalignment agent and liquid crystal display device including the same
Publication Date: 2021.06.08 SAMSUNG DISPLAY CO LTD
  • US11029568B2 patent drawing
  • US11029568B2 patent drawing
  • US11029568B2 patent drawing

AI summary

A photoalignment agent is provided. The photoalignment agent includes a copolymer of ii) at least one of a cyclobutanedianhydride (CBDA) and a cyclobutanedianhydride (CBDA) derivative, and ii) a diamine, and the diamine includes an electron donor group.