Photoalignment Method for LCD Transmittance via Oblique UV Exposure
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Solution Overview
Problem
The existing photoalignment methods in liquid crystal displays result in significant alignment dark patterns, which reduce the transmittance of pixel regions due to the dual effects of ultraviolet photoalignment on both sides of the array substrate and color filter substrate and electric fields at the edges of pixel electrodes.
Innovation Solution
The method involves adjusting the direction of light rays and polarizing plates to create specific exposure regions and directions on both the array and color filter substrates, reducing the size of alignment dark patterns by altering the exposure regions and directions, thereby improving transmittance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If conventional photoalignment method with dual-sided UV irradiation is used, then multi-domain alignment is achieved, but alignment dark patterns are generated that reduce pixel transmittance
Solution Approach 1:
The patent applies different exposure directions to different regions of the substrate. Specifically, the first region is exposed in a first direction, the second region in a second direction, the third region in a third direction, and the fourth region in a fourth direction. This local differentiation of exposure quality prevents the formation of uniform alignment dark patterns across the pixel, thereby improving local transmittance while maintaining overall alignment quality.
Solution Approach 2:
The patent introduces asymmetric exposure directions rather than symmetric perpendicular directions. The exposure directions are designed with specific angular relationships (first angle and second angle relative to reference directions) that break the symmetry causing dark patterns. This asymmetric approach redistributes the alignment effects to eliminate the cross-shaped dark patterns while preserving the four-domain alignment structure.
2Reliability
If conventional photoalignment with perpendicular exposure directions is used, then four-domain alignment is formed, but the area of alignment dark patterns increases
Solution Approach 1:
The patent changes the critical parameters of the photoalignment process: instead of using perpendicular exposure directions (90 degrees), it employs oblique exposure directions defined by specific angles (first angle and second angle) relative to reference directions. This parameter change in the exposure geometry fundamentally alters the interference pattern of UV light, reducing the area where alignment dark patterns form while maintaining the four-domain alignment configuration.
Solution Approach 2:
The patent transitions from a two-dimensional perpendicular exposure arrangement to a three-dimensional oblique exposure arrangement. By introducing angular dimensions (first angle and second angle) in addition to the spatial positioning of exposure regions, the patent creates a more complex exposure geometry that eliminates the formation of large-area alignment dark patterns while preserving multi-domain alignment.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach effectively reduces the area of alignment dark patterns, enhancing the transmittance of liquid crystal display panels by optimizing the exposure sequences and directions on the substrates.
Implementation Method 1
Photoalignment in a liquid crystal display panel refers to control of the alignment of liquid crystal molecules by irradiation with ultraviolet light
Implementation Method 2
adjusting an angle of a polarizing plate so that the polarizing plate is parallel to the XOY plane, and a light transmission axis of the polarizing plate is parallel to the projection of the light ray emitted on the XOY plane
Data Source
AI summary
Provided are a photoalignment method and a photoalignment device, including: adjusting direction of light ray emitted from light source so that first angle is formed between that and XOY plane, and second angle is formed between projection of that on XOY plane and Y-axis; adjusting angle of polarizing plate so that it is parallel to XOY plane, and its light transmission axis is parallel to projection of that on XOY plane; moving array substrate along negative direction of Y-axis to perform exposure operation on array substrate; and moving color filter substrate, which rotated by 180 degrees, in negative direction of Y-axis to perform exposure operation on color filter substrate, wherein color filter substrate has exposure regions which are completely identical, in position and number, to those of array substrate, and each exposure region is exposed to light in identical direction to that of corresponding exposure region of array substrate.


