Photobioreactor Density Control for Algae Cultivation

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Solution Overview

Problem

The production of algae biomass is hindered by high costs and contamination risks, particularly in closed systems, which limits its commercial viability for applications such as biofuels, nutritional supplements, and pharmaceuticals.

Innovation Solution

A closed photobioreactor system that utilizes a flexible, lightweight material and exploits density differences between the culture liquid and surrounding water to maintain optimal position and temperature, reducing the need for mechanical stabilization and thermoregulation, while allowing for efficient cooling and homogenous culture liquid distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a closed photobioreactor system is used to avoid contamination, then contamination risk is reduced, but production costs increase

Engineering Contradiction:
Improvecontamination riskVSAvoidproduction cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The photobioreactor utilizes the surrounding water body to automatically regulate its temperature and maintain its position, eliminating the need for active mechanical cooling systems and positioning mechanisms. This self-regulating capability reduces system complexity and operational costs while maintaining the closed containment necessary for preventing contamination.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The surrounding water body serves multiple functions simultaneously: it provides buoyancy for positioning, acts as a heat sink for temperature regulation, and offers structural support. This multi-functionality eliminates the need for separate systems for each function, reducing overall system cost while maintaining contamination protection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Stability of the object's composition

If mechanical stabilization systems are added to maintain photobioreactor position, then position control is improved, but device complexity increases

Engineering Contradiction:
Improveposition controlVSAvoidsystem complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The photobioreactor exploits its own density difference relative to the surrounding water to automatically maintain its desired position. The system requires no external mechanical stabilization equipment, as the density-based buoyancy mechanism provides automatic position control, thereby reducing device complexity.

Inventive Principle:
Principle #25Self-service

3Temperature

If active thermoregulation systems are implemented to control culture temperature, then temperature control is improved, but production cost increases

Engineering Contradiction:
Improvetemperature controlVSAvoidproduction cost
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The photobioreactor system utilizes the surrounding water body as a natural heat sink to passively regulate the temperature of the culture medium. This eliminates the need for active mechanical cooling systems, significantly reducing production costs while maintaining adequate temperature control for algal cultivation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The surrounding water body simultaneously provides multiple functions including thermal regulation, structural support, and positioning assistance. This multi-functional use of the water environment reduces the need for dedicated thermoregulation equipment, lowering overall system cost.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces production costs and minimizes contamination risks, enabling large-scale, cost-effective algae biomass production suitable for various applications by leveraging natural water bodies for stabilization and temperature regulation.

Implementation Method 1

a density difference between the culture liquid and the surrounding water is provided so that the position of the photobioreactor in the water body is controlled

Methodology Applied
Scientific EffectDensity difference: Density Gradient

Implementation Method 2

the photobioreactor swims in or upon a water body

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 3

The water surrounding the photobioreactor is able to supply or remove heat

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 4

The water surrounding the photobioreactor is able to supply or remove heat, making an additional thermoregulation redundant

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS9102923B2Photobioreactor
Publication Date: 2015.08.11 AVESTON GRIFFORD LTD
  • US9102923B2 patent drawing
  • US9102923B2 patent drawing
  • US9102923B2 patent drawing

AI summary

A method of operating a closed photobioreactor for cultivation of phototrophic microorganisms. The photobioreactor comprises a culture liquid and is partially or completely surrounded by water of a water body. A density difference between the culture liquid and the surrounding water is provided so that the position of the photobioreactor in the water body is controlled. A closed photobioreactor for cultivation of phototrophic microorganisms. The photobioreactor is adapted to comprise a culture liquid and to be partially or completely surrounded by water of a water body. The photobioreactor comprises means for determining the density difference between the culture liquid and the surrounding water.