Photocatalyst Filter Aperture Ratio for Ozone Decomposition

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Solution Overview

Problem

Existing image forming apparatuses face inefficiencies in decomposing ozone gas and volatile organic compounds (VOC), and filters supporting photocatalysts often have high ventilation resistance, leading to insufficient heat dissipation.

Innovation Solution

A photocatalyst filter with a sheet-like substrate and a photocatalyst layer that exhibits photocatalytic action under visible light, featuring an aperture ratio of 35% to 80%, allowing for efficient decomposition of ozone gas and VOC while minimizing ventilation resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a filter supporting a photocatalyst is used to remove ozone gas or VOC, then harmful substance removal is improved, but ventilation resistance increases and exhaust efficiency deteriorates

Engineering Contradiction:
Improveozone gas or VOC removal efficiencyVSAvoidexhaust efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The filter substrate is designed with a specific aperture ratio (35% or more and 80% or less) to create an optimized porous structure. This allows sufficient photocatalyst coverage for effective ozone gas and VOC decomposition while maintaining adequate air permeability to prevent excessive ventilation resistance and preserve exhaust efficiency.

Inventive Principle:
Principle #31Porous materials

2Object-affected harmful factors

If a filter with high photocatalyst coverage is used to decompose ozone gas or VOC, then decomposition efficiency is improved, but ventilation resistance increases and heat dissipation is suppressed

Engineering Contradiction:
Improveozone gas or VOC decomposition efficiencyVSAvoidheat dissipation performance
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The aperture ratio parameter is optimized to 35% or more and 80% or less, representing a specific range that balances photocatalyst coverage for effective decomposition with sufficient open area for air flow. This parameter optimization ensures both high decomposition efficiency and adequate heat dissipation capacity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The photocatalyst filter effectively decomposes ozone gas and VOC, preventing overheating and ensuring proper heat dissipation in image forming apparatuses by reducing ventilation resistance and enhancing photocatalytic activity.

Implementation Method 1

The photocatalyst layer exhibits a photocatalytic action by receiving light having a wavelength of 400 nm or more

Methodology Applied
Scientific EffectPhotocatalytic action: Photo-oxidation

Data Source

PatentUS10751707B2Exhaust unit and image forming apparatus
Publication Date: 2020.08.25 SHARP KK
  • US10751707B2 patent drawing
  • US10751707B2 patent drawing
  • US10751707B2 patent drawing

AI summary

The present disclosure provides a photocatalyst filter that can efficiently decompose and eliminate ozone gas or VOC and has a low ventilation resistance. The photocatalyst filter includes a sheet-like filter substrate and a photocatalyst layer supported by the filter substrate. The photocatalyst layer exhibits a photocatalytic action by receiving light having a wavelength of 400 nm or more. The photocatalyst filter has an aperture ratio of 35% or more and 80% or less.