Photocatalytic Panel With Removable Membranes for Continuous Hydrogen

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Solution Overview

Problem

Existing photocatalytic panels for green hydrogen production are inefficient, require regular maintenance, degrade over time, and are less effective in cloudy conditions, with challenges including charge carrier recombination, particle disintegration, and back reactions.

Innovation Solution

A system using shaped nanoscale semiconductors immobilized on removable transparent membranes in a closed redox cycle, with a co-catalyst at the apical end to promote charge separation and migration, and a mesh filter to increase surface area, allowing continuous operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If photocatalytic panels use semiconductor particles to split water, then hydrogen production is achieved, but the particles degrade over time reducing effectiveness

Engineering Contradiction:
Improvehydrogen productionVSAvoidparticle stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent uses composite semiconductor structures combining multiple materials (e.g., CdSe quantum dots with TiO2 support, or CuInS2 with ZnS shell) to create photocatalysts that maintain high activity while improving stability. The composite structure allows the core material to provide photocatalytic function while the shell or support material protects against degradation and particle disintegration.

Inventive Principle:
Principle #40Composite materials

2Productivity

If photocatalytic panels rely on sunlight, then green hydrogen production is achieved, but effectiveness decreases on cloudy days or under precipitation

Engineering Contradiction:
Improvehydrogen productionVSAvoidlighting condition tolerance
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent employs semiconductor materials with adjustable bandgap energies (e.g., quantum dots with size-tuned bandgaps, or alloy compositions like CuIn1-xGaxS2) that can be optimized to absorb different portions of the solar spectrum. This allows tuning the photocatalyst response to match available light conditions, improving performance under varying illumination including cloudy conditions.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If photocatalytic particles are used to split water, then hydrogen is produced, but charge carrier recombination reduces efficiency

Engineering Contradiction:
Improvehydrogen production efficiencyVSAvoidcharge carrier recombination
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent introduces heterojunction structures that segment the charge carrier pathways, creating separate electron and hole transport channels through interface engineering. The heterojunction between two semiconductor materials with different band structures facilitates spatial separation of photogenerated carriers, reducing recombination losses and improving quantum efficiency.

Inventive Principle:
Principle #1Segmentation

4Productivity

If photocatalytic panels operate continuously, then hydrogen production increases, but particle disintegration and back reactions increase

Engineering Contradiction:
Improvecontinuous hydrogen productionVSAvoidback reactions and particle disintegration
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent employs sacrificial electron donors (such as triethanolamine or sodium sulfite) that are consumed in the reaction to suppress back reactions and protect the photocatalyst from degradation. These inexpensive sacrificial agents continuously regenerate the photocatalyst active sites, enabling sustained operation without particle disintegration.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

5Reliability

If photocatalytic panels require regular maintenance, then particle degradation is managed, but operational complexity increases

Engineering Contradiction:
Improvepanel effectivenessVSAvoidmaintenance requirements
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent designs self-cleaning photocatalytic surfaces that utilize the photocatalytic activity itself to decompose organic contaminants and prevent fouling. The continuous generation of reactive oxygen species under illumination automatically cleans the catalyst surface, eliminating the need for manual maintenance and keeping the system operational without intervention.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances photocatalytic efficiency and stability, enabling continuous hydrogen production even in less favorable lighting conditions, with reduced maintenance needs.

Implementation Method 1

photocatalyzing the water to form hydrogen, oxygen, and depleted water

Methodology Applied
Scientific EffectPhotocatalysis: Photosynthesis

Implementation Method 2

light induced electron-hole pairs generated in a semiconductor particle

Methodology Applied
Scientific EffectPhotoinduced charge carrier generation: Photoelectric Effect

Implementation Method 3

co-catalyst at the apical end to promote charge separation and migration

Methodology Applied
Scientific EffectCharge separation:

Implementation Method 4

closed redox cycle

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Data Source

PatentUS20250368503A1Photocatalytic panel and methods for continuous hydrogen production
Publication Date: 2025.12.04 QD-SOL LTD
  • US20250368503A1 patent drawing

AI summary

The disclosure relates to systems and methods for continuous hydrogen production using photocatalysis. Specifically, the disclosure relates to systems and methods for continuous hydrogen production using photocatalysis of water utilizing semiconductor charge carriers immobilized on removable carriers in the presence of a reducing agent such as tertiary amines.