Photochemical Polymer Modification via Compound Radicals

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for modifying polymers, such as corona discharge and chemical treatments using heavy metal oxidizing agents, are either ineffective in introducing functional diversity or pose environmental and toxicity concerns.

Innovation Solution

A method involving irradiation of a polymer reaction system with light in the presence of a compound radical containing Group 15, Group 16, and Group 17 elements, which modifies the polymer's physical properties by introducing functional groups, thereby altering its surface characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If physical treatment methods (corona discharge, plasma discharge, grafting) are used to modify polymer surfaces, then adhesion and surface properties are improved, but functional diversity and chemical modification capability are limited

Engineering Contradiction:
Improvefunctional diversityVSAvoidmodification effectiveness
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The invention changes the fundamental parameter of the modification approach from physical treatment to photochemical treatment using compound radicals. By introducing compound radicals containing multiple elements (Group 15, 16, and 17 elements) and irradiating with light, the method achieves both improved adhesion and enhanced functional diversity that physical methods cannot provide

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses compound radicals that contain multiple elements (Group 15, 16, and 17 elements) combined in a single radical species. This composite approach allows simultaneous introduction of diverse functional groups (nitrogen-containing, oxygen-containing, sulfur-containing, halogen-containing) during a single modification process, achieving functional diversity while maintaining effective adhesion improvement

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If chemical treatment using heavy metal oxidizing agents is used to modify polymers, then chemical modification and functional group introduction are achieved, but toxicity and environmental concerns increase

Engineering Contradiction:
Improvechemical modification capabilityVSAvoidtoxicity
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The invention substitutes chemical treatment using heavy metal oxidizing agents with photochemical treatment using compound radicals and light irradiation. This replacement eliminates the need for toxic heavy metals while maintaining the ability to achieve chemical modification and introduce diverse functional groups through radical reactions

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention uses compound radicals that are generated in situ and consumed during the modification process. These radicals contain Group 15, 16, and 17 elements in specific ratios and are designed to be short-lived reactive species that perform their modification function and then decompose, avoiding the accumulation of toxic heavy metal residues

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If chemical treatment using heavy metal oxidizing agents is used, then polymer modification is achieved, but processing cost and environmental concerns increase

Engineering Contradiction:
Improvemodification effectivenessVSAvoidprocessing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention replaces expensive heavy metal oxidizing agents with compound radicals and light irradiation. The compound radicals containing Group 15, 16, and 17 elements can be generated from inexpensive precursors, and the light irradiation process eliminates the need for costly heavy metal chemicals while maintaining effective polymer modification

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention extracts and eliminates the harmful and expensive heavy metal components from the modification process, retaining only the essential photochemical radical mechanism. By using compound radicals with specific elemental ratios and light irradiation, the method achieves effective modification without the processing costs and environmental burdens associated with heavy metal oxidizing agents

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method allows for efficient modification of polymers with improved adhesion, water repellency, and chemical properties without the use of toxic heavy metals, offering a more environmentally friendly and cost-effective solution.

Implementation Method 1

irradiating a reaction system containing a polymer with light to react the reaction system in a presence of a compound radical

Methodology Applied
Scientific EffectPhoto-oxidation: Photo-oxidation

Implementation Method 2

irradiating a reaction system containing a polymer with light to react the reaction system

Methodology Applied
Scientific EffectLight irradiation: Light

Data Source

PatentUS11407871B2Method for modifying polymer, method for producing modified polymer using the same, and modified polymer
Publication Date: 2022.08.09 EARTH CORP
  • US11407871B2 patent drawing
  • US11407871B2 patent drawing
  • US11407871B2 patent drawing

AI summary

The present invention provides a new method by which polymers can be modified. The present invention provides a method for modifying a polymer including the step of: irradiating a reaction system containing a polymer with light to react the reaction system in a presence of a compound radical, wherein the compound radical is a radical containing one element selected from the group consisting of Group 15 elements and Group 16 elements, and a Group 17 element.