Photochromic Coating Composition for High Color Density Spectacle Lenses

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Solution Overview

Problem

Existing photochromic coatings for optical articles, such as spectacle lenses, struggle to achieve high color density when developing color upon light irradiation.

Innovation Solution

A coating composition for optical articles containing a photochromic compound and two or more (meth)acrylates, specifically a non-cyclic difunctional methacrylate with a molecular weight of 500 or more and a non-cyclic tri- or higher functional (meth)acrylate, which together form a photochromic layer capable of high color density development.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional photochromic coatings are used, then the coating can be applied to optical articles, but the color density upon light irradiation is insufficient

Engineering Contradiction:
Improvecolor densityVSAvoidphotochromic performance
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent changes the molecular weight parameter of the difunctional methacrylate (using 500 or more) and the functionality parameter of the (meth)acrylate components to achieve high color density while maintaining reliable photochromic performance. This parameter optimization allows the photochromic compound to develop color at high density upon light irradiation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite coating composition containing a photochromic compound combined with specific (meth)acrylates (non-cyclic difunctional methacrylate with molecular weight 500 or more and non-cyclic tri- or higher functional (meth)acrylate). This composite material approach enables both high color density and excellent photochromic performance to be achieved simultaneously.

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If the photochromic layer is optimized for high color density, then color development improves, but the molecular structure complexity increases

Engineering Contradiction:
Improvecolor densityVSAvoidmolecular structure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent optimizes specific parameters of the (meth)acrylate components (molecular weight of 500 or more for difunctional methacrylate, and tri- or higher functionality) to achieve high color density without excessive molecular structure complexity. The parameter ranges are carefully selected to balance performance and complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition enables the formation of a photochromic layer that develops color at a high density upon light irradiation, while maintaining excellent photoresponsiveness.

Implementation Method 1

A photochromic compound is a compound having a property (photochromic properties) of developing color under irradiation with light in a wavelength range having photoresponsiveness and fading under non irradiation.

Methodology Applied
Scientific EffectPhotochromism: Photochromism

Data Source

PatentUS12319839B2Coating composition for optical article, spectacle lens, spectacles, and method for producing spectacle lens, and optical article and method for producing optical article
Publication Date: 2025.06.03 HOYA LENS THAILAND LTD
  • US12319839B2 patent drawing
  • US12319839B2 patent drawing

AI summary

A coating composition for an optical article containing a photochromic compound and two or more (meth)acrylates, the two or more (meth)acrylates containing a non-cyclic difunctional methacrylate having a molecular weight of 500 or more and a non-cyclic tri- or higher functional (meth)acrylate.