Photoconductor System with Oligomeric Phenylene Additive for Spectral Sensitivity

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Solution Overview

Problem

Conventional electrophotographic photoconductor systems experience reduced efficiency and photo-induced degradation when exposed to low-wavelength light due to the charge transport layer absorbing photons, which limits their ability to absorb light in the 350 nm to 850 nm range and affects print resolution.

Innovation Solution

An electrophotographic photoconductor system with a charge generation layer comprising titanyl phthalocyanine and an oligomeric phenylene additive, which absorbs light in the 350 nm to 850 nm range, and a charge transport layer that minimally absorbs light, ensuring maximum absorption efficiency and preventing degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the charge transport layer absorbs photons in the low-wavelength region (350 nm to 500 nm), then the light absorption capability is enhanced, but the efficiency of charge generation is reduced and photo-induced degradation occurs

Engineering Contradiction:
Improvelight absorption capabilityVSAvoidcharge generation efficiency
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent divides the photoconductor system into two distinct functional layers: a charge generation layer containing photosensitive materials that absorb low-wavelength light, and a charge transport layer that transports charges while being transparent to the incident light. This segmentation allows each layer to perform its specific function without interfering with the other, resolving the contradiction between light absorption and charge generation efficiency

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The charge generation layer acts as an intermediary between the incident light and the charge transport layer. It absorbs the photons and generates electron-hole pairs, which are then separated and transported by the charge transport layer. This intermediary mechanism prevents the charge transport layer from directly absorbing photons, thereby maintaining both light absorption capability and charge generation efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If light of low wavelength (350 nm to 500 nm) is used for irradiation, then print resolution is improved, but the photoconductor system experiences photo-induced degradation

Engineering Contradiction:
Improveprint resolutionVSAvoidphotoconductor stability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

By segmenting the photoconductor into specialized layers, the patent enables the use of low-wavelength light for high-resolution printing while protecting the charge transport layer from direct photon exposure, thus maintaining photoconductor stability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent converts the potentially harmful effect of low-wavelength light absorption by the charge transport layer into a beneficial arrangement where only the charge generation layer absorbs these photons. This transforms what would be a degrading effect into a useful function for high-resolution image formation without compromising system reliability

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves high spectral sensitivity and print resolution by effectively absorbing light across the desired wavelength range while preventing degradation, enhancing image formation in electrophotographic devices.

Implementation Method 1

the photosensitive material is capable of generating electron-hole pairs by absorbing the light

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 2

the charge transport layer is capable of transferring either holes or electrons generated by the charge generation layer to the surface of the photoconductor system

Methodology Applied
Scientific EffectCharge transport: Conduction (electrical)

Data Source

PatentUS8173338B2Photoconductor system for electrophotographic device
Publication Date: 2012.05.08 LEXMARK INTERNATIONAL INC
  • US8173338B2 patent drawing
  • US8173338B2 patent drawing
  • US8173338B2 patent drawing

AI summary

An electrophotographic photoconductor system for use in an electrophotographic device and method of using the same. The electrophotoconductor system comprises an electroconductive support, a charge generation layer disposed on the electroconductive support, and a charge transport layer disposed on the charge generation layer. The charge generation layer includes a photosensitive material comprising titanyl phthalocyanine, and at least one oligomeric phenylene additive. The electrophotographic photoconductor system is capable of absorbing light having a wavelength of about 350 nm to about 850 nm.