Photodiode Window Stack for Better Blue Light Response

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Solution Overview

Problem

The detection of blue light in photodiodes within light sensors is challenging due to its short wavelength and increased reflectivity, making it difficult to detect, especially when photodiodes are placed behind other components in integrated circuits.

Innovation Solution

The method involves forming a photodiode structure with a reduced thickness oxide window and a nitride layer, where the oxide window and nitride layer directly contact each other, reducing the overall thickness to improve blue light response, and using existing masks to minimize additional costs and prevent photoresist pollution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple layers are present between the photodiode and substrate, then structural integrity and component protection are improved, but blue light detection capability deteriorates due to increased reflectivity and absorption

Engineering Contradiction:
Improvestructural integrityVSAvoidblue light detection capability
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent changes the optical parameters of the layers by reducing their thickness to specific ranges (oxide window: 50-200 nm, nitride layer: 100-300 nm) to optimize blue light transmission while preserving structural integrity. This parameter optimization resolves the contradiction between protection and detection capability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the harmful effect of layer reflectivity into a beneficial anti-reflective effect by carefully controlling layer thicknesses to create optical interference that reduces overall reflectivity. The layers that originally caused reflection are transformed into an anti-reflective structure through precise thickness control.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Area of stationary object

If photodiodes are placed behind other components to save space, then device integration density is improved, but light signal detection deteriorates due to increased path length through interfering layers

Engineering Contradiction:
Improvedevice integration densityVSAvoidlight signal strength
Core Design Contradiction:
Area of stationary objectVSIllumination intensity

Solution Approach 1:

The patent changes the thickness parameters of the oxide and nitride layers to minimize optical absorption and maximize transmission in the blue light range (450-485 nm). This allows photodiodes positioned behind components to still receive sufficient light signal intensity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The oxide window and nitride layer act as optical intermediaries that facilitate light transmission from the incident surface through to the photodiode. By optimizing their thickness, they serve as effective mediators that enable space-efficient positioning while maintaining detection capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If layer thickness is reduced to improve blue light transmission, then light detection efficiency is improved, but layer fabrication precision requirements increase

Engineering Contradiction:
Improvelight detection efficiencyVSAvoidlayer thickness control precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent identifies specific thickness ranges (oxide: 50-200 nm, nitride: 100-300 nm) that optimize blue light transmission while being manufacturable with standard precision capabilities. These parameter specifications balance detection efficiency with fabrication feasibility.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Rather than reducing thickness to extreme minimal values, the patent uses moderate thickness reductions within practical manufacturing ranges. This partial action approach achieves significant improvement in light transmission without demanding excessive fabrication precision that would be difficult to maintain consistently.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the detection of blue light by allowing more light to pass through, improving the photodiode's spectrum response and enabling a reduction in the total area required for each photodiode while maintaining performance, without incurring additional mask costs.

Implementation Method 1

A method involves the formation of an oxide window and a nitride layer with controlled thickness to enhance the light response, particularly for blue light, by reducing the number of layers between the photodiode and the substrate

Methodology Applied
Scientific EffectLight transmission: Absorption (EM radiation)

Implementation Method 2

blue light (about 450 nm to about 485 nm wavelength) is made up of short wavelengths, and thus is more difficult to detect due to reflectivity

Methodology Applied
Scientific EffectReflectivity reduction: Reflection

Implementation Method 3

the photodiode(s) of a light sensor are placed behind other components

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS20240079504A1Methods for improving light sensor response
Publication Date: 2024.03.07 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240079504A1 patent drawing
  • US20240079504A1 patent drawing
  • US20240079504A1 patent drawing

AI summary

A photodiode with improved response, particular in the blue light portion of the spectrum, is disclosed. An oxide window is formed adjacent a silicide junction. An etch stop layer is applied over the silicide junction, and the oxide window is then etched to form a thin film. A nitride layer is then applied. The resulting photodiode has increased transmission of blue light.