Multilayer Photodiode Detection Structure for Stable Lens Shapes

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Solution Overview

Problem

In detection devices with stacked pinhole and lens arrays, shape variations in optical elements lead to deteriorated detection accuracy due to step formations at the edges of light-transmitting resin layers, affecting light transmission and focus.

Innovation Solution

A detection device with a substrate, photodiodes, a first light-transmitting resin layer having a flat portion and a periphery that tapers towards the edge, a light-blocking layer with openings over photodiodes, and lenses overlapping photodiodes, featuring an asperity pattern on the resin layer's periphery to stabilize lens shapes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a light-transmitting resin layer is used to form the lens array and pinhole array, then the manufacturing process is simplified and cost is reduced, but shape variations occur at the edges due to step formations, deteriorating detection accuracy

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidshape consistency of optical elements
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating a gradual thickness transition only in the peripheral regions of the light-transmitting resin layer, while maintaining uniform thickness in the central detection region. This localized modification allows the resin layer to smoothly connect with adjacent layers at the edges, eliminating step formations that cause shape variations in optical elements, without affecting the precision of centrally formed lenses and pinholes.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent implements preliminary action by pre-forming the gradual thickness transition in the light-transmitting resin layer before forming the lens array and pinhole array. This preliminary structural preparation ensures that when subsequent optical elements are formed, the underlying resin layer already provides a smooth, variation-free foundation, preventing edge-related shape distortions from occurring during the optical element formation process.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If the periphery of the light-transmitting resin layer is formed to be gradually thinner, then step formations are eliminated and shape variations in optical elements are reduced, but the structural complexity of the resin layer increases

Engineering Contradiction:
Improveshape consistency of optical elementsVSAvoidstructural complexity of resin layer
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The gradual thickness transition is applied only to specific peripheral regions of the light-transmitting resin layer, not to the entire structure. This localized approach maintains simple uniform thickness in the central detection region where optical elements are formed, while introducing the gradual transition only where needed at the edges to eliminate step formations, thus minimizing the increase in overall structural complexity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent applies partial action by implementing the gradual thickness transition only in the peripheral regions rather than throughout the entire resin layer. This partial modification is sufficient to eliminate edge-related shape variations in optical elements without unnecessarily complicating the entire resin layer structure, achieving the desired precision improvement with minimal added complexity.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces shape variations in optical elements, enhancing detection accuracy by stabilizing lens shapes and improving light transmission and focus consistency.

Implementation Method 1

an asperity pattern is repeatedly formed in a direction intersecting the side and repeatedly formed in a direction along the side

Methodology Applied
Scientific EffectSurface roughness control:

Implementation Method 2

a periphery that is formed to be gradually thinner toward an end on a peripheral side of the first light-transmitting resin layer

Methodology Applied
Scientific EffectGradual thickness transition:

Implementation Method 3

a plurality of lenses provided so as to overlap the respective photodiodes

Methodology Applied
Scientific EffectOptical focusing: Lens

Data Source

PatentUS20240339480A1Detection device and multilayer structure
Publication Date: 2024.10.10 MAGNOLIA WHITE CORP
  • US20240339480A1 patent drawing
  • US20240339480A1 patent drawing
  • US20240339480A1 patent drawing

AI summary

A detection device includes a substrate having a detection region, a plurality of photodiodes provided in the detection region, a first light-transmitting resin layer that is provided so as to cover the photodiodes and comprises a flat portion and a periphery that is formed to be gradually thinner toward an end on a peripheral side of the first light-transmitting resin layer, a light-blocking layer that is provided on the first light-transmitting resin layer and provided with an opening in a region overlapping each of the photodiodes, and a plurality of lenses provided so as to overlap the respective photodiodes. In a region of the periphery of the first light-transmitting resin layer extending along a predetermined side, an asperity pattern is repeatedly formed in a direction intersecting the side and repeatedly formed in a direction along the side.