Photodiode Array Radiometric Level Measurement

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Solution Overview

Problem

Current radiometric measuring systems for fill level and density measurement are cumbersome due to the use of photomultipliers, which require complex voltage generation and have large space requirements.

Innovation Solution

A radiometric fill level or density measuring system utilizing a converter, photodiode, and evaluation unit to convert ionizing radiation into electromagnetic signals, with a semiconductor-based photodiode and a scintillation counter to enhance sensitivity and reduce noise, and a comparator to convert voltage pulses into digital signals, allowing only synchronized signals to contribute to the measurement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If photomultipliers are used for radiometric measurement, then detection capability is achieved, but device complexity and space requirements increase

Engineering Contradiction:
Improvedetection capabilityVSAvoidvoltage generation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the photomultiplier tube (a vacuum tube-based device requiring complex high voltage generation) with a photodiode (a solid-state semiconductor device). This substitution eliminates the need for complex voltage generation circuits while maintaining radiation detection capability, directly resolving the contradiction between detection capability and device complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs multiple inexpensive photodiodes instead of a single expensive photomultiplier tube. While individual photodiodes have shorter lifetimes and lower individual sensitivity, the parallel arrangement of multiple cheap photodiodes achieves comparable or superior overall performance with reduced cost and simplified voltage requirements

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Reliability

If photomultipliers are used for radiometric measurement, then detection capability is achieved, but space requirements increase

Engineering Contradiction:
Improvedetection capabilityVSAvoidspace requirement
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The replacement of the bulky photomultiplier tube with compact solid-state photodiodes dramatically reduces the space required for the detection system. Multiple small photodiodes can be arranged in a compact array, achieving the necessary detection capability in a much smaller footprint than a single photomultiplier tube

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent divides the detection function across multiple separate photodiodes rather than relying on a single large photomultiplier tube. This segmentation allows for compact arrangement of the detector elements and enables flexible positioning to achieve the required detection capability in limited space

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If multiple photodiodes are combined, then sensitivity increases and dark pulses are suppressed, but device complexity increases

Engineering Contradiction:
ImprovesensitivityVSAvoidphotodiode array complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple photodiodes into a single integrated detection system where their outputs are summed together. This merging approach increases overall sensitivity and allows for suppression of dark pulses through coincidence counting, while the combination logic can be implemented in a single integrated circuit rather than requiring complex external processing

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves improved sensitivity and reduced noise by using smaller, easier-to-control semiconductor photodiodes, effectively suppressing dark pulses and enhancing measurement accuracy with minimal space and cost requirements.

Implementation Method 1

The converter (101) is designed as a scintillation counter or scintillator, which converts the incident ionizing radiation into flashes of light

Methodology Applied
Scientific EffectScintillation: Scintillation

Implementation Method 2

The photodiode is used to at least partially convert the second radiation into an electrical signal z. B. a voltage signal

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Implementation Method 3

According to a further exemplary embodiment of the invention, the photodiode is an avalanche photodiode (APD)

Methodology Applied
Scientific EffectAvalanche Breakdown: Avalanche Breakdown

Data Source

PatentEP2194362B1Radiometrical level or density measurement
Publication Date: 2016.07.27 VEGA GRIESHABER GMBH & CO
  • EP2194362B1 patent drawingFigure 1~2
  • EP2194362B1 patent drawingFigure 3~4
  • EP2194362B1 patent drawingFigure 5

AI summary

According to one embodiment of the invention, the fill level or density of a medium in a tank is measured radiometrically by detecting the light flashes generated by a scintillator with an array of photodiodes. Corresponding voltage pulses are summed and analyzed for their relevance before being used to determine the fill level or density of the medium.