Photoelastic Polymer Disc Chopper for High-Frequency Modulation

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Solution Overview

Problem

Existing mechanical chopper-based light modulation systems struggle to achieve modulation frequencies above 10 kHz due to mechanical and electronic challenges, and are limited by acoustic and vibrational implications.

Innovation Solution

A chopper system utilizing a transparent disc with an inner and outer opaque pattern, where the inner pattern is used for high-frequency light chopping and the outer pattern synchronizes and controls the chopper's rotation, allowing for broadband optical modulation at frequencies up to 100 kHz.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If mechanical chopper rotation frequency is increased to achieve higher modulation frequencies, then modulation frequency is improved, but mechanical strength and stability deteriorate due to severe acoustic and vibrational implications

Engineering Contradiction:
Improvemodulation frequencyVSAvoidblade mechanical strength
Core Design Contradiction:
SpeedVSStrength

Solution Approach 1:

The patent replaces the traditional mechanical blade chopper system with a photoelastic polymer disc system. The modulation is achieved through optical properties (birefringence) rather than mechanical blade rotation, eliminating the mechanical strength limitations. The polymer disc can be rotated at ultra-high speeds without the mechanical failure risks that plague traditional blade choppers.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the fundamental parameter from mechanical blade geometry to optical material properties. By using photoelastic polymer materials with specific birefringence characteristics, the system achieves light modulation through optical anisotropy rather than physical blade obstruction, enabling frequencies above 10 kHz without mechanical strength compromises.

Inventive Principle:
Principle #35Parameter changes

2Speed

If mechanical chopper rotation frequency is increased to achieve higher modulation frequencies, then modulation frequency is improved, but acoustic and vibrational noise increases

Engineering Contradiction:
Improvemodulation frequencyVSAvoidacoustic and vibrational noise
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The patent substitutes mechanical blade chopping with optical modulation using photoelastic materials. The light modulation occurs through changes in optical birefringence rather than mechanical obstruction, dramatically reducing acoustic and vibrational noise even at ultra-high rotation frequencies.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Speed

If acousto-optic modulators are used to achieve extremely high modulation frequencies, then modulation frequency is improved, but wavelength range applicability deteriorates

Engineering Contradiction:
Improvemodulation frequencyVSAvoidwavelength range
Core Design Contradiction:
SpeedVSAdaptability or versatility

Solution Approach 1:

The patent creates a universal chopper system using photoelastic polymer materials that can modulate light across a broad wavelength spectrum. Unlike acousto-optic modulators that are wavelength-specific, the polymer-based system maintains effectiveness across UV, visible, and infrared ranges, providing multi-functional applicability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves high-frequency light modulation with minimal increase in control electronics complexity, enabling reduced noise and access to high-frequency sample responses, which is particularly beneficial for fast imaging and pump-probe schemes.

Implementation Method 1

The chopper comprises a photoelastic polymer disc

Methodology Applied
Scientific EffectPhotoelastic effect: Photoelasticity

Data Source

PatentUS20250198840A1High frequency modulation chopper
Publication Date: 2025.06.19 NOVA MEASURING INSTR LTD
  • US20250198840A1 patent drawing
  • US20250198840A1 patent drawing
  • US20250198840A1 patent drawing

AI summary

A system for evaluating a sample, the system includes (i) a chopper that includes (i.1) a disc that is made of a transparent material that bears an inner opaque pattern and outer opaque pattern, the outer opaque pattern surrounds the inner opaque pattern, and (i.2) a rotating unit that is configured to rotate the disc during a modulation period, (ii) first optics, (iii) second optics, (iv) a control unit that is configured to detect a second modulated beam from the second optics, and control the rotating unit based on at least one parameter of the second modulated beam.