Photoelectric Conversion Element Electron Blocking Layer

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Solution Overview

Problem

Conventional photoelectric conversion elements used in imaging devices and photosensors face challenges in achieving high heat resistance and responsiveness, particularly due to increased dark currents and inadequate performance after heat treatment processes.

Innovation Solution

Incorporating a compound represented by Formula (1) in the electron blocking layer, which features three carbazole structures directly bonded with specific aromatic hydrocarbon or heterocyclic groups, enhances heat resistance and responsiveness by facilitating efficient packing and hole transport.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If an electron blocking layer is introduced to suppress dark currents, then dark current suppression is improved, but heat resistance deteriorates due to increased dark currents after heat treatment

Engineering Contradiction:
Improvedark current suppressionVSAvoidheat resistance
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of the electron blocking layer by incorporating specific compounds (compounds 1-4) with distinct molecular structures containing electron-withdrawing groups. This compositional parameter change enables the layer to maintain both dark current suppression capability and heat resistance, as these compounds exhibit stable electrical properties after heat treatment while still blocking electron flow effectively.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electron blocking layer by combining multiple compounds (compounds 1-4) with different functional characteristics. This composite material approach allows the layer to integrate both dark current blocking functionality and heat resistance properties, as each compound contributes different advantageous properties that complement each other in the composite structure.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If conventional compounds are used in the electron blocking layer, then manufacturing is simplified, but responsiveness deteriorates due to insufficient photoelectric conversion efficiency

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidresponsiveness
Core Design Contradiction:
Ease of manufactureVSSpeed

Solution Approach 1:

The patent optimizes the molecular structure parameters of the electron blocking layer compounds by selecting compounds with specific structural characteristics (electron-withdrawing groups, aromatic hydrocarbon groups). These parameter optimizations enhance the material's photoelectric conversion efficiency and responsiveness while maintaining compatibility with conventional manufacturing processes, thus improving performance without significantly complicating manufacturing.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If heat treatment processes are performed during imaging device fabrication, then device assembly is enabled, but photoelectric conversion efficiency deteriorates due to increased dark currents

Engineering Contradiction:
Improvedevice assembly capabilityVSAvoidphotoelectric conversion efficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies beforehand cushioning by designing the electron blocking layer with thermally stable compounds (compounds 1-4) that are pre-configured to resist thermal degradation. This prior preparation ensures that when heat treatment processes are subsequently performed during device fabrication, the electron blocking layer maintains its electrical properties and continues to suppress dark currents effectively, thereby preserving photoelectric conversion efficiency throughout the manufacturing process.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of the specified compound in the electron blocking layer results in improved heat resistance and responsiveness, as demonstrated by reduced dark currents and faster signal intensity rise times, outperforming comparative examples without this compound.

Implementation Method 1

an electron blocking layer is introduced into a photoelectric conversion element used in a photosensor or a solid-state imaging device

Methodology Applied
Scientific EffectElectron blocking:

Implementation Method 2

the use of a compound represented by Formula (1), which will be described later, in an electron blocking layer results in excellent heat resistance and responsiveness

Methodology Applied
Scientific EffectHole transport:

Implementation Method 3

A photoelectric conversion element comprising: a transparent conductive film; a conductive film; and a photoelectric conversion film and an electron blocking layer which are disposed between the transparent conductive film and the conductive film

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Data Source

PatentUS10361379B2Photoelectric conversion element, photosensor, and imaging device
Publication Date: 2019.07.23 FUJIFILM CORP
  • US10361379B2 patent drawing
  • US10361379B2 patent drawing
  • US10361379B2 patent drawing

AI summary

An object of the present invention is to provide a photoelectric conversion element which exhibits excellent heat resistance and responsiveness, and a photosensor and an imaging device which include the photoelectric conversion element. The photoelectric conversion element of the present invention includes: a transparent conductive film; a conductive film; and a photoelectric conversion film and an electron blocking layer which are disposed between the transparent conductive film and the conductive film, wherein the electron blocking layer contains a compound represented by the following Formula (1).