Photoelectric Conversion Element Dual Insulating Layer Hydrogen Sealing

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Solution Overview

Problem

Solid-state imaging devices face challenges in achieving high functional performance, particularly in suppressing the entry of hydrogen and water into semiconductor layers, which can lead to characteristic deterioration and noise in photoelectric conversion elements.

Innovation Solution

A photoelectric conversion element is designed with a semiconductor substrate, a first and second photoelectric converter, a first insulating layer, and an optical filter, where the second insulating layer has higher hydrogen and water sealing properties than the first, preventing the entry of these substances into the semiconductor layer or photoelectric conversion layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a first insulating layer is provided between the first photoelectric converter and the second photoelectric converter, then the structural complexity is reduced and manufacturing is simplified, but hydrogen and water can still enter the semiconductor layer or photoelectric conversion layer causing characteristic deterioration

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidcharacteristic stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent uses a composite insulating layer structure combining a first insulating layer (e.g., silicon oxide) and a second insulating layer (e.g., silicon nitride or silicon oxynitride). Each layer has different properties: the first layer provides basic insulation, while the second layer provides superior hydrogen and water sealing properties. This composite structure achieves both manufacturing feasibility and high reliability by preventing hydrogen and water entry into the semiconductor and photoelectric conversion layers.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If the second photoelectric converter is positioned to overlap the first photoelectric converter in the thickness direction, then the device achieves multi-wavelength detection capability, but the risk of hydrogen and water entry from intermediate layers increases

Engineering Contradiction:
Improvemulti-wavelength detection capabilityVSAvoidhydrogen and water ingress
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a second insulating layer as an intermediary barrier between the first and second photoelectric converters. This intermediate layer acts as a protective mediator that specifically blocks hydrogen and water molecules from reaching the semiconductor layer and photoelectric conversion layer, while allowing the stacked structure to maintain its multi-wavelength detection functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If materials with higher hydrogen and water sealing properties are used for the second insulating layer, then the suppression of hydrogen and water entry is improved, but the device complexity increases

Engineering Contradiction:
Improvehydrogen and water sealing performanceVSAvoidinsulating layer structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the insulating layer function into two distinct layers: the first insulating layer provides basic electrical insulation and structural support, while the second insulating layer specifically addresses hydrogen and water sealing. This segmentation allows each layer to be optimized for its specific function using appropriate materials and thicknesses, achieving high reliability without excessive overall complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses characteristic deterioration and noise, enhancing the performance and reliability of the photoelectric conversion elements by preventing hydrogen and water ingress, thereby improving the overall functionality of the solid-state imaging device.

Implementation Method 1

a second insulating layer provided between the semiconductor layer and the first insulating layer, and including a material having a higher hydrogen sealing property and a higher water sealing property than a material of the first insulating layer

Methodology Applied
Scientific EffectHydrogen sealing: Permeation

Implementation Method 2

a second insulating layer provided between the semiconductor layer and the first insulating layer, and including a material having a higher hydrogen sealing property and a higher water sealing property than a material of the first insulating layer

Methodology Applied
Scientific EffectWater sealing: Permeation

Implementation Method 3

The first photoelectric converter is provided on the semiconductor substrate, and detects light in a first wavelength range including a visible light range and photoelectrically converts the light

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Implementation Method 4

The second photoelectric converter is provided at a position overlapping the first photoelectric converter in a thickness direction of the semiconductor substrate in the semiconductor substrate, and detects light in a second wavelength range including an infrared light range and photoelectrically converts the light

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Implementation Method 5

The optical filter is embedded in the first insulating layer and has a transmission band in the infrared light range

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Data Source

PatentUS20240023354A1Photoelectric conversion element, photodetector, photodetection system, electronic apparatus, and mobile body
Publication Date: 2024.01.18 SONY SEMICON SOLUTIONS CORP
  • US20240023354A1 patent drawing
  • US20240023354A1 patent drawing
  • US20240023354A1 patent drawing

AI summary

A photoelectric conversion element according to an embodiment of the present disclosure includes a semiconductor substrate, a first photoelectric converter, a second photoelectric converter, a first insulating layer, and an optical filter. The first photoelectric converter detects visible light and photoelectrically converts the visible light. The second photoelectric converter detects infrared light and photoelectrically converts the infrared light. The first insulating layer is provided between the first photoelectric converter and the second photoelectric converter. The optical filter is embedded in the first insulating layer and has a transmission band in an infrared light range. The first photoelectric converter includes a second insulating layer including a material having a higher hydrogen sealing property and a higher water sealing property than a material of the first insulating layer.