Photoelectric Sensor Dot-Matrix Display Mode Switching

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Photoelectric sensors face challenges in enhancing display flexibility and user operability due to limited size and increased functionality, where existing display solutions like seven-segment LEDs are insufficient for displaying various types of information effectively.

Innovation Solution

The adoption of a dot-matrix display, such as a liquid crystal display, allows for higher flexibility and the ability to switch between Run and setting modes, enabling the display of current values and set values in optimal sizes and positions to improve user interaction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If a dot-matrix display is adopted instead of seven-segment LED, then display flexibility and information communication capability are improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improveinformation communication capabilityVSAvoiddisplay system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent changes the display parameters from seven-segment LED to dot-matrix LCD, enabling flexible display of various characters, numerals, and symbols. This parameter change allows comprehensive display of detection values, threshold values, and unit information, resolving the information communication limitation while accepting increased system complexity.

Inventive Principle:
Principle #35Parameter changes

2Volume of moving object

If the sensor size is reduced for compactness, then portability and installation ease are improved, but the display area and user interaction capability deteriorate

Engineering Contradiction:
Improvesensor sizeVSAvoiduser interaction capability
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The patent implements a dynamic display mode switching mechanism that adapts the display content and layout based on operational context. The control unit switches between different display modes to prioritize important information, enabling effective user interaction despite the compact display area constrained by reduced sensor size.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent utilizes vertical arrangement of display elements and multi-line text display to maximize information density within the limited horizontal space. By organizing information vertically and using multiple display lines, the compact display area accommodates comprehensive information presentation without requiring increased sensor dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Loss of information

If multiple types of information are displayed simultaneously, then user operability and information completeness are improved, but display area requirements and device size increase

Engineering Contradiction:
Improveinformation completenessVSAvoiddisplay area
Core Design Contradiction:
Loss of informationVSArea of stationary object

Solution Approach 1:

The patent segments information into distinct display regions: detection value display area, threshold value display area, and unit display area. This segmentation allows multiple types of information to be organized and displayed simultaneously in a structured manner, maintaining information completeness while fitting within the limited display area of the compact sensor.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs multi-line text display and vertical information arrangement to pack multiple information types into the limited display area. By utilizing the vertical dimension and organizing information in multiple lines rather than horizontal expansion, the display accommodates comprehensive information without increasing the sensor's footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS10831259B2Photoelectric sensor
Publication Date: 2020.11.10 KEYENCE CORP
  • US10831259B2 patent drawing
  • US10831259B2 patent drawing
  • US10831259B2 patent drawing

AI summary

Provided is a photoelectric sensor capable of enhancing display flexibility of a display section mounted on the photoelectric sensor and making this display flexibility contribute to improvement in user's operability. In a Run mode, a current value is displayed in large-sized numerals on a display section. When switching is made from the Run mode to a setting mode and letter information is to be displayed in the setting mode, a current value is displayed in relatively small-sized numerals at the corner (e.g., lower left) of the display section.