Photo-Ionization Detector With Rotating Cells for Longer Service Life

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Solution Overview

Problem

Existing photoionization detectors (PIDs) lack reliability and have limited service life due to the interaction of gas with multiple measuring cells and radiation sources, leading to increased wear and maintenance needs.

Innovation Solution

A PID design with multiple measuring cells and a single radiation source, where only one cell is in fluid communication with the environment at a time, ensuring even load distribution and extended service life by alternating cell exposure to gas, with each cell having distinct concentration ranges for enhanced detection capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple measuring cells are used to enhance detection capabilities, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvedetection capabilitiesVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The device segments the detection function into multiple measuring cells (first measuring cell and second measuring cell), each capable of detecting different concentration ranges. This allows the system to handle a broader spectrum of analyte concentrations with specialized cells, improving overall measurement precision without requiring a single complex cell to handle all ranges

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The radiation source serves multiple functions by providing radiation to both the first and second measuring cells simultaneously. This multi-functional approach allows a single radiation source to support multiple measuring cells, enhancing detection capabilities across different concentration ranges while avoiding the need for separate radiation sources for each cell, thus managing device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If multiple measuring cells are exposed to gas simultaneously, then detection capabilities are enhanced, but reliability decreases due to increased wear

Engineering Contradiction:
Improvedetection capabilitiesVSAvoidservice life
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system implements periodic action by sequentially switching between the first measuring cell and the second measuring cell using a switching mechanism. Each cell is exposed to the gas sample in alternating time periods, allowing one cell to rest and recover while the other is actively measuring. This periodic exposure pattern reduces cumulative wear on individual cells compared to continuous exposure, thereby extending service life and improving reliability while maintaining enhanced detection capabilities through the availability of multiple cells

Inventive Principle:
Principle #19Periodic action

3Device complexity

If a single radiation source serves multiple measuring cells, then device complexity is reduced, but measurement precision may be compromised

Engineering Contradiction:
Improvedevice complexityVSAvoiddetection capabilities
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The radiation source is designed with multi-functionality to serve both the first measuring cell and the second measuring cell. By configuring the radiation source to provide radiation to multiple cells, the system achieves the same detection functionality that would otherwise require separate radiation sources, thereby reducing device complexity while maintaining the precision benefits of having multiple specialized measuring cells

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design extends the service life of the PID by reducing wear on individual cells, maintains reliability through even load distribution, and enhances detection capabilities over a wide concentration range without increasing energy consumption.

Implementation Method 1

a radiation source that emits electromagnetic radiation, particularly UV light, into a measuring section... The emitted radiation ionizes molecules of an ionizable substance

Methodology Applied
Scientific EffectPhoto-ionization: Photoionisation

Implementation Method 2

The ionization changes an electrical property of the measuring electrode. A sensor measures a measure of this variable electrical property

Methodology Applied
Scientific EffectIonization: Ionisation

Data Source

PatentEP4231005B1Photo-ionization detector (PID) including a plurality of measurement cells and method using such a PID
Publication Date: 2025.08.27 DRAGER SAFETY AG & CO KAAA
  • EP4231005B1 patent drawingFigure 1
  • EP4231005B1 patent drawingFigure 2
  • EP4231005B1 patent drawingFigure 3

AI summary

A photo-ionization detector (100) and a method for detecting an ionizable substance in a gas (G). At least two measuring cells (20.1, 20.2, 20.3) are mounted on a measuring cell carrier (10). A radiation source (4) emits ionizing electromagnetic radiation towards the measuring cell carrier (10). The gas (G) reaches at least one measuring cell (20.1, 20.2, 20.3). Ionization of the gas causes a measurable electrical property of the measuring cell (20.1, 20.2, 20.3) to change. Depending on the electrical property, the measuring cell (20.1, 20.2, 20.3) generates a signal. This signal correlates with the presence and, optionally, the concentration of the ionizable substance in the gas (G). Preferably, the measuring cell carrier (10) can be rotated relative to the radiation source (4).