Photomask Pattern Measurement Area Segmentation

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Solution Overview

Problem

In the manufacturing process of semiconductor photomasks, it is challenging to accurately set and measure the dimension of patterns, particularly for OPC patterns with complex shapes, due to difficulties in selecting a suitable measurement area that avoids corner portions and ensures precise measurement.

Innovation Solution

A pattern measurement method and system that involves obtaining a standard pattern, specifying a measurement point, and setting a measurement area including two straight line segments on both sides of the measurement point, while excluding areas near corner portions, to measure the dimension between contours of the scanned image.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the measurement area is set to include the entire pattern, then the measurement can capture the full pattern structure, but the measurement precision deteriorates due to the influence of corner portions and pattern complexity

Engineering Contradiction:
Improvemeasurement areaVSAvoiddimension measurement precision
Core Design Contradiction:
Area of stationary objectVSMeasurement precision

Solution Approach 1:

The pattern measurement area is segmented into multiple sub-areas, specifically selecting regions that contain straight line segments while excluding corner portions. This segmentation allows the measurement to focus on specific linear features of the pattern rather than the entire complex structure, thereby improving measurement precision for dimensional characteristics.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the pattern are treated differently based on their suitability for measurement. Areas containing straight line segments are selected for measurement, while corner portions and regions with complex curved features are excluded. This local quality approach ensures that measurement precision is optimized by focusing on regions with well-defined linear characteristics.

Inventive Principle:
Principle #3Local quality

2Measurement precision

If the measurement area is set to avoid corner portions, then the measurement precision improves by eliminating corner roundness influence, but the device complexity increases due to the need for precise measurement area selection algorithms

Engineering Contradiction:
Improvedimension measurement precisionVSAvoidmeasurement area selection complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The measurement area selection is performed as a preliminary action before the actual dimension measurement. By pre-identifying and selecting regions containing straight line segments while excluding corner portions, the system prepares the measurement data in advance, ensuring that subsequent measurements are performed on optimal regions. This preliminary action simplifies the overall measurement process while maintaining high precision.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system automatically identifies and selects appropriate measurement areas based on the pattern structure itself, without requiring manual intervention or complex external algorithms. The measurement area selection is performed self-service by the system analyzing the scanned image features and automatically determining regions suitable for measurement, thereby reducing operational complexity.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If the measurement area is set for simple patterns, then the ease of operation improves, but the adaptability deteriorates when measuring complex OPC patterns

Engineering Contradiction:
Improvemeasurement operation easeVSAvoidpattern type adaptability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The measurement system is designed with universality to handle multiple pattern types, including simple patterns and complex OPC patterns. By implementing a general algorithm that can automatically identify straight line segments and select appropriate measurement areas regardless of pattern complexity, the system achieves multi-functionality. This allows the same measurement procedure to be applied universally across different pattern types, maintaining ease of operation while improving adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS7800060B2Pattern measurement method and pattern measurement system
Publication Date: 2010.09.21 HITACHI HIGH TECH CORP
  • US7800060B2 patent drawing
  • US7800060B2 patent drawing
  • US7800060B2 patent drawing

AI summary

Easily and correctly measuring a dimension of a pattern of a photomask or of an OPC pattern of the photomask.A pattern measurement method of the present invention includes steps of obtaining both a standard pattern corresponding to a predetermined pattern and a measurement point specified in advance; setting a measurement area so that it includes two straight line segments on both sides of the measurement point among outlines of the standard pattern; and measuring a dimension between two contours of the scanned image of the predetermined pattern in the measurement area by superposing the measurement area on the scanned image of the predetermined pattern. The measurement area is set so as not to include portions near corner portions connected to two line segments.