Photomask Layout With Protrusions for Lithography Pattern Fidelity
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Solution Overview
Problem
The semiconductor process faces challenges with photoresist pattern deformation issues such as necking, line end shortening, or line end shrinkage during the lithography process, which limits the process window.
Innovation Solution
A photomask structure is designed with specific layout patterns where one pattern includes an extension portion with a protruding portion that exceeds the edge of another pattern, ensuring the protruding portion is positioned according to minimum design rule spacings, thereby improving pattern fidelity and preventing deformation during lithography.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If conventional lithography photomask is used, then manufacturing process is simple, but photoresist pattern deformation occurs (necking, line end shortening, or line end shrinkage)
Solution Approach 1:
The patent applies preliminary action by adding extension portions with protruding portions to the photomask layout patterns before the lithography process. These protruding portions extend beyond the edges of adjacent layout patterns and are designed to compensate for anticipated photoresist pattern deformations during exposure and development. By pre-positioning these compensatory features in the photomask design, the final photoresist pattern achieves the desired dimensions and shape without deformation issues such as necking or line end shortening.
2Reliability
If photomask with extension portions is used, then pattern deformation is prevented, but photomask design and manufacturing becomes more complex
Solution Approach 1:
The patent applies local quality by adding extension portions only to specific layout patterns where deformation compensation is needed, rather than uniformly modifying all patterns. The protruding portions are strategically positioned at edges adjacent to other layout patterns, with specific dimensions and spacing tailored to local geometric requirements. This localized approach enhances process window and prevents deformation at critical locations while minimizing overall photomask complexity and maintaining manufacturability.
Data Source
AI summary
A photomask structure including a first layout pattern and a second layout pattern is provided. The second layout pattern is located on one side of the first layout pattern. The first layout pattern and the second layout pattern are separated from each other. The first layout pattern has a first edge and a second edge opposite to each other. The second layout pattern has a third edge and a fourth edge opposite to each other. The third edge of the second layout pattern is adjacent to the first edge of the first layout pattern. The second layout pattern includes a first extension portion exceeding an end of the first layout pattern. The first extension portion includes a first protruding portion protruding from the third edge of the second layout pattern. The first protruding portion exceeds the first edge of the first layout pattern.


