Photomask Proximity Correction for Circuit Connectivity

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Solution Overview

Problem

Conventional optical projection lithography faces challenges in implementing complex semiconductor circuit designs due to spatial bandwidth constraints and the difficulty in forming patterns at the nanometer scale, leading to complicated designs that are hard to implement and require extensive data processing for proximity correction.

Innovation Solution

A method for preparing photomask patterns involves receiving drawn pattern data, generating mask pattern data, and performing proximity correction to retarget the patterns for improved coverage and connectivity, allowing for simplified design inputs and downstream optimization of target patterns to achieve desired functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If designers create complex patterns to achieve desired circuit functionality, then the circuit design capability is improved, but the implementability by mask makers deteriorates due to spatial bandwidth constraints and nanometer-scale patterning difficulties

Engineering Contradiction:
Improvecircuit design capabilityVSAvoidpattern implementability
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The system performs preliminary actions by automatically generating optimized photomask patterns from high-level circuit designs before the actual patterning process. The proximity correction software pre-calculates and adjusts pattern details to account for optical effects, ensuring manufacturability while preserving design intent without requiring manual intervention at the nanometer scale

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention introduces an intermediary software layer between circuit designers and mask makers. This intermediary system automatically translates high-level circuit designs into optimized photomask patterns, handling the complex transformations required by spatial bandwidth constraints and optical proximity effects, thereby decoupling the design and manufacturing processes

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If designers follow complex design rules to work around lithography constraints, then the implementability is improved, but the design complexity and time required for pattern formation increase

Engineering Contradiction:
Improvepattern implementabilityVSAvoiddesign rule complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The proximity correction software performs self-service by automatically analyzing and optimizing the photomask patterns based on the circuit design and optical characteristics. The system self-adjusts pattern dimensions, positions, and shapes to account for proximity effects, eliminating the need for designers to manually apply complex design rules while maintaining manufacturability

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system automatically changes critical pattern parameters such as line width, spacing, and feature dimensions based on optical proximity effects. The software dynamically adjusts these parameters to optimize pattern transfer while maintaining manufacturability, replacing manual design rule compliance with automated parameter optimization

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If manual redrawing of target patterns is performed to simplify implementation, then the manufacturability is improved, but the time required for data processing and pattern formation increases

Engineering Contradiction:
Improvepattern simplificationVSAvoiddata processing time
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The invention replaces the mechanical process of manual pattern redrawing with an automated computational system. The proximity correction software automatically processes design data, generates optimized photomask patterns, and handles all necessary transformations, eliminating manual intervention and significantly reducing data processing time while maintaining pattern simplification for manufacturability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS7930656B2System and method for making photomasks
Publication Date: 2011.04.19 TEXAS INSTRUMENTS INC
  • US7930656B2 patent drawing
  • US7930656B2 patent drawing
  • US7930656B2 patent drawing

AI summary

The present disclosure is directed a method for preparing photomask patterns. The method comprises receiving drawn pattern data for a design database. The drawn pattern data describes first device features and second device features, the second device features being associated with design specifications for providing a desired connectivity of the first device features to the second device features. At least a first plurality of the first device features have drawn patterns that will not result in sufficient coverage to effect the desired connectivity. Photomask patterns are formed for the first device features, wherein the photomask patterns for the first plurality of the first device features will result in the desired coverage. Integrated circuit devices formed using the principles of the present disclosure are also taught.