Photonic Integrated Circuits With Tilted Waveguide Surfaces

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Solution Overview

Problem

Integrating functionalities into photonic integrated circuits (PICs) is challenging due to issues like diffraction losses and the complexity of handling micron-scale silicon waveguides.

Innovation Solution

A photonic integrated circuit with a waveguide having a tilted surface for total internal reflection (TIR) mirrors and a functional surface directly deposited on an antireflection coating, using standard planar fabrication techniques, allows for efficient light interaction and minimizes diffraction losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If micron-scale silicon waveguides are used in photonic integrated circuits, then the circuit integration is improved, but diffraction losses increase

Engineering Contradiction:
Improvecircuit integrationVSAvoiddiffraction losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent introduces a vertical dimension by tilting the waveguide end surface at approximately 45 degrees relative to the waveguide axis. This dimensional change allows light to be reflected upward at a 90-degree angle from the original propagation direction, enabling compact L-shaped or U-shaped circuit layouts while maintaining efficient light coupling and minimizing diffraction losses through precise angular control

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If functionalities are integrated into photonic integrated circuits, then the device versatility is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improvedevice versatilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the waveguide structure into distinct functional segments: the tilted end surface for light reflection, the antireflection coating for minimizing reflections, and the functional surface for light interaction. This segmentation allows each component to be optimized independently while maintaining compatibility with standard planar fabrication processes, thereby reducing overall manufacturing complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates a universal platform where the tilted waveguide structure with antireflection coating and functional surface can accommodate multiple different functionalities (sensing, modulation, detection) by simply changing the deposited functional surface material or structure, while keeping the underlying waveguide and coating architecture unchanged

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If standard planar fabrication techniques are used for depositing functional surfaces, then the ease of manufacture is improved, but the precision of light interaction is worsened

Engineering Contradiction:
Improveease of manufactureVSAvoidprecision of light interaction
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies the antireflection coating to the waveguide end surface before depositing the functional surface. This preliminary action creates an optimized optical interface that minimizes reflections and prepares the surface for subsequent functional layer deposition, ensuring precise light interaction while maintaining compatibility with standard planar fabrication sequences

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables effective integration of functionalities in PICs, offering improved performance in optical communications, sensing, and imaging by reducing diffraction losses and simplifying the fabrication process.

Implementation Method 1

a waveguide with an end having a tilted surface for reflecting light with a total internal reflection (TIR) mirror

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

the functional surface is directly deposited on to an antireflection coating of the waveguide

Methodology Applied
Scientific EffectAntireflection: Anti-Reflective Coating

Data Source

PatentUS20250020863A1Photonic integrated circuits
Publication Date: 2025.01.16 TEKNOLOGIAN TUTKIMUSKESKUS VTT OY
  • US20250020863A1 patent drawing
  • US20250020863A1 patent drawing
  • US20250020863A1 patent drawing

AI summary

According to an example aspect of the present invention, there is provided a photonic integrated circuit, comprising: a waveguide with an end having a tilted surface for reflecting light with a total internal reflection (TIR) mirror, and a functional surface for interacting with the light reflected by the TIR mirror, wherein the functional surface is directly deposited on to an antireflection coating on the waveguide. According to another aspect of the present invention there is provided a method for manufacturing a photonic integrated circuit.