Photonic Crystal Sensor for PFAS Detection

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Solution Overview

Problem

Current methods for detecting trace perfluorinated acids like PFOS and PFOA in water are costly, time-consuming, and unsuitable for field analysis due to the need for large, expensive equipment and susceptibility to matrix interferences.

Innovation Solution

A sensing device with a 3D array of voids and cavities made from non-metallic elements, capable of binding analytes and inducing detectable optical variations, allowing for rapid and cost-effective detection of PFOS and PFOA using a photonic crystal-based polymer sensing chip.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If mass-spectrometry-based technologies are used to detect trace perfluorinated acids, then detection sensitivity and selectivity are sufficient, but the equipment is large and expensive, operation costs are high, and matrix interferences occur

Engineering Contradiction:
Improvedetection sensitivity and selectivityVSAvoidequipment size and cost
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the core detection function from complex mass spectrometry systems by using a simplified photonic crystal sensor with molecularly imprinted cavities. The sensor isolates the essential detection capability (binding analyte and detecting optical change) while removing unnecessary complexity (large equipment, expensive components, complex operation systems), enabling portable field detection.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent creates a simplified model system that replicates the detection function of mass spectrometry. The photonic crystal sensor with imprinted cavities serves as a copying mechanism that mimics the selective binding and detection capability of mass spec without requiring the full complexity of the original system, achieving comparable sensitivity with much simpler equipment.

Inventive Principle:
Principle #26Copying

2Measurement precision

If lab analysis (EPA 537) is used for PFAS detection, then detection accuracy is maintained, but analysis time takes up to 3 weeks and cost reaches up to $450 per sample

Engineering Contradiction:
Improvedetection accuracyVSAvoidanalysis time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent performs preliminary action by pre-imprinting the photonic crystal cavities with target analyte molecules during fabrication. This pre-preparation of specific binding sites eliminates the need for time-consuming sample preparation and analysis steps in the lab, allowing direct detection in minutes while maintaining accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the detection parameter from complex multi-step chemical analysis to a simple optical measurement. By converting the detection mechanism to rely on optical property changes (color, refractive index) when analyte binds to imprinted cavities, the system achieves rapid results in minutes rather than weeks, while maintaining detection accuracy through the specificity of molecular imprinting.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If lab analysis (EPA 537) is used for PFAS detection, then detection accuracy is maintained, but cost reaches up to $450 per sample

Engineering Contradiction:
Improvedetection accuracyVSAvoidcost per sample
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent employs a disposable or reusable photonic crystal sensor chip that is inexpensive to manufacture and use. The sensor replaces expensive lab analysis ($450 per sample) with a low-cost optical detection method, achieving the same detection accuracy through simplified materials and measurement techniques that dramatically reduce per-sample costs.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Measurement precision

If all samples are sent back to a lab for analysis, then detection thoroughness is maintained, but time consumption and cost increase, creating bottlenecks for large projects

Engineering Contradiction:
Improvedetection thoroughnessVSAvoidanalysis throughput
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent enables self-service field detection where users can directly analyze samples on-site using the portable photonic crystal sensor. This eliminates the need to send samples to centralized labs, allowing multiple samples to be analyzed independently and simultaneously in the field, dramatically increasing throughput and eliminating bottlenecks while maintaining detection thoroughness through the sensor's specificity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables fast, fieldable, and cost-effective detection of PFOS and PFOA, with a detection limit of 10 ppt, reducing analysis time from weeks to minutes and costs from $200 to $30 per sample.

Implementation Method 1

Each of the cavities has a shape that is complementary to a shape of the analyte

Methodology Applied
Scientific EffectMolecular imprinting:

Implementation Method 2

inducing or triggering a detectable variation of the optical property of the 3D array of voids, including a spectrum of light that is transmitted through, reflected from, and/or diffracted from the 3D array of voids

Methodology Applied
Scientific EffectOptical property variation:

Implementation Method 3

spectrum of light that is transmitted through, reflected from, and/or diffracted from the 3D array of voids

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 4

photonic crystal-based polymer sensing chip

Methodology Applied
Scientific EffectPhotonic crystal effect: Photonic Crystal

Data Source

PatentUS11513071B2Sensing device for detecting analyte containing non-metallic element, and method thereof
Publication Date: 2022.11.29 2WITECH SOLUTIONS LLC
  • US11513071B2 patent drawing
  • US11513071B2 patent drawing
  • US11513071B2 patent drawing

AI summary

The present invention provides a sensing device for detecting an analyte containing a non-metallic element such as F. A working sensor has a 3D array of voids each having a void internal wall. The void internal walls have cavities each having a cavity internal wall made from a material containing the non-metallic element. A binding of the analytes to the cavities induces a detectable variation of the optical property of the 3D array of voids. The invention exhibits numerous technical merits such as high sensitivity, high specificity, fast detection, ease of operation, low power consumption, zero chemical release, and low operation cost, among others.