Photonic Engine Packaging on Interposer Surfaces

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Solution Overview

Problem

Current high bandwidth networking architectures face limitations in scaling due to the limited area around integrated circuits (ICs) for packaging photonic engines, leading to increased distance and power losses between ICs and photonic engines, which restricts future bandwidth density and power efficiency.

Innovation Solution

The solution involves packaging photonic engines on both the top and bottom surfaces of an interposer with increased stand-off heights and offset sockets to minimize interconnect distance, allowing for additional photonic engines and improved thermal and mechanical components, thereby reducing power consumption and enhancing bandwidth density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If photonic engines are packaged on the same surface of an interposer as the IC, then packaging area utilization is improved, but bandwidth density scaling is limited due to perimeter area constraints

Engineering Contradiction:
Improvepackaging area utilizationVSAvoidbandwidth density scaling
Core Design Contradiction:
Area of stationary objectVSProductivity

Solution Approach 1:

The patent transitions from packaging photonic engines on a single two-dimensional surface to utilizing both top and bottom surfaces of the interposer. This dimensional expansion effectively doubles the available packaging area for photonic engines, enabling greater bandwidth density scaling while maintaining compact form factor.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If additional photonic engines are placed on the system board to increase bandwidth, then bandwidth capacity is improved, but power consumption increases due to longer interconnect distances

Engineering Contradiction:
Improvebandwidth capacityVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

By packaging photonic engines on both surfaces of the interposer, the patent maintains short interconnect distances between the IC and photonic engines. This vertical stacking approach eliminates the need for long horizontal interconnects across the system board, thereby reducing power consumption while achieving high bandwidth capacity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent combines the IC and multiple photonic engines into a single integrated package on the interposer. This merging of components minimizes interconnect distances and reduces the number of interconnect paths, thereby lowering power consumption while maintaining high bandwidth capacity.

Inventive Principle:
Principle #5Merging (Combining)

3Loss of energy

If photonic engines are stacked vertically over the IC, then interconnect distance is minimized reducing power losses, but manufacturing complexity increases

Engineering Contradiction:
Improvepower lossesVSAvoidmanufacturing complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent employs vertical stacking of photonic engines over the IC on both surfaces of the interposer. This three-dimensional arrangement minimizes interconnect distances and reduces power losses, while the use of standard interposer technologies keeps manufacturing complexity manageable.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20210210478A1Packaging solutions for high bandwidth networking applications
Publication Date: 2021.07.08 INTEL CORP
  • US20210210478A1 patent drawing
  • US20210210478A1 patent drawing
  • US20210210478A1 patent drawing

AI summary

Embodiments disclosed herein include electronic packages for optical to electrical switching. In an embodiment, an electronic package comprises a first package substrate and a second package substrate attached to the first package substrate. In an embodiment, a die is attached to the second package substrate. In an embodiment, a plurality of photonic engines are attached to a first surface and a second surface of the first package substrate. In an embodiment, the plurality of photonic engines are communicatively coupled to the die through the first package substrate and the second package substrate.