Multi-layer Photonic Structures for Omnidirectional UV and IR Reflectance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional pigments do not effectively reflect ultraviolet (UV) and infrared (IR) light omnidirectionally, leading to issues like photo-degradation and heat buildup, which can affect the performance and efficiency of materials and systems such as those used in automobiles and buildings.

Innovation Solution

A multi-layer photonic structure comprising alternating layers of high and low index materials is designed to achieve omnidirectional reflectance by determining a thickness multiplier for each group of layers, fitting the reflectance function to a target profile, and adjusting the structure to approximate the desired reflectance properties for UV, visible, and IR ranges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional pigments are used to reflect light, then color properties are achieved, but omnidirectional reflectance for UV and IR light is not achieved

Engineering Contradiction:
Improvephoto-degradation and heat buildupVSAvoidomnidirectional reflectance performance
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The photonic structure segments the electromagnetic spectrum into different wavelength ranges (UV, visible, IR) and applies different reflectance characteristics to each range through multi-layer design. Each layer group targets specific wavelengths, achieving spectrum-selective omnidirectional reflectance that conventional single-phase pigments cannot provide.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses composite multi-layer photonic structures combining materials with different refractive indices and optical properties. This composite approach enables simultaneous control of reflectance across UV, visible, and IR ranges, achieving omnidirectional reflectance for harmful UV and IR while maintaining visible transparency, which single conventional pigments cannot accomplish.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If multi-layer photonic structures are designed to achieve omnidirectional reflectance, then UV and IR reflection is improved, but manufacturing complexity increases

Engineering Contradiction:
ImproveUV and IR light reflectionVSAvoidmulti-layer structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The invention controls reflectance properties by adjusting critical parameters such as layer thickness, refractive index, and layer composition ratios. By systematically varying these parameters during design and manufacturing, omnidirectional reflectance for UV and IR is achieved while managing the complexity of the multi-layer structure through parameter optimization rather than arbitrary complexity.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If the photonic structure is optimized for specific wavelengths, then reflectance precision is improved, but angular dependence may be introduced

Engineering Contradiction:
Improvereflectance precisionVSAvoidangular independence
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The invention transitions from conventional single-layer or simple multi-layer designs to a sophisticated multi-group layer structure where each group contributes to omnidirectional performance. This dimensional complexity in layer arrangement enables the structure to maintain precise wavelength-selective reflectance while achieving angular independence, as the multi-group configuration compensates for angle-dependent effects that plague simpler designs.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method produces a photonic structure that effectively reflects UV and IR light while maintaining transparency to visible light, reducing photo-degradation and heat buildup, and maintaining efficiency across various angles of incidence.

Implementation Method 1

photonic structures which reflect at least UV and IR light omni-directionally

Methodology Applied
Scientific EffectInterference: Interference

Implementation Method 2

determining reflectance functions for the multi-layer photonic structure for multiple angles of light incident on the multi-layer photonic structure

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

at least one group of alternating layers of high index material and low index material

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS8329247B2Methods for producing omni-directional multi-layer photonic structures
Publication Date: 2012.12.11 TOYOTA MOTOR CO LTD
  • US8329247B2 patent drawing
  • US8329247B2 patent drawing
  • US8329247B2 patent drawing

AI summary

A method for producing a multi-layer photonic structure having at least one group of alternating layers of high index material and low index material may include, determining a characteristic property function for the multi-layer photonic structure, determining a thickness multiplier for the at least one group of alternating layers based on a comparison of the characteristic property function to a target profile, adjusting the characteristic property function with the determined thickness multiplier, and comparing an adjusted characteristic property function to the target profile, wherein, when the adjusted characteristic property function does not approximate the target profile, at least one additional group of layers is added to the multi-layer photonic structure.