Continuous Flow Photoreactor for Ether Degradation

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Solution Overview

Problem

Current remediation techniques for ether contamination in water, such as air stripping, activated carbon, and bioremediation, are costly and ineffective for large-scale applications due to the chemical stability and high solubility of compounds like MTBE and 1,4-dioxane, which inhibit bacterial growth and reduce treatment efficiency.

Innovation Solution

A photocatalytic system utilizing continuous flow photoreactors with glass tubing coated with TiO2 catalysts, exposed to UV light, which facilitates the degradation of ethers by oxidizing them into CO2 with high efficiency, scalable for municipal water systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If air stripping is used to remove ethers from water, then some removal occurs, but effectiveness is low due to high solubility of MTBE and Dioxane in water

Engineering Contradiction:
Improveremoval efficiency of ethersVSAvoideffectiveness of remediation
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the chemical state of the system by introducing UV light and catalyst to transform the remediation mechanism from physical stripping to photocatalytic oxidation, enabling effective degradation of highly soluble ethers that resist conventional removal methods

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical air stripping process with a chemical photocatalytic oxidation system using UV light and catalyst, substituting physical separation with chemical transformation to overcome the limitations of ether solubility

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Quantity of substance

If activated carbon is used to adsorb ether contaminated water, then adsorption occurs, but bed life is diminished by as much as 75%

Engineering Contradiction:
Improveadsorption capacityVSAvoidbed life of activated carbon
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The patent transforms the remediation approach from adsorption to oxidation, changing the chemical parameter of ether compounds from stable adsorbable state to degraded oxidized state, thereby eliminating the capacity depletion issue of activated carbon

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent substitutes the adsorption mechanism of activated carbon with the oxidation mechanism of photocatalysis, replacing a process that depletes media capacity with one that continuously degrades contaminants

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Quantity of substance

If bioremediation is used to degrade ethers, then biological degradation may occur, but these compounds inhibit the growth of anaerobic bacteria

Engineering Contradiction:
Improvedegradation of ethersVSAvoidgrowth of anaerobic bacteria
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent replaces biological remediation with chemical photocatalytic oxidation, substituting a process inhibited by ether compounds with one that uses UV light and catalyst to directly oxidize the ethers without requiring bacterial growth

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Productivity

If conventional remediation techniques are scaled up for municipal water systems, then treatment capacity increases, but cost and complexity increase significantly

Engineering Contradiction:
Improvetreatment capacityVSAvoidcomplexity of treatment system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent divides the treatment system into modular photoreactor units that can be scaled by adding parallel modules, allowing increased treatment capacity while maintaining relatively simple individual unit design and operation

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The photocatalytic oxidation system serves multiple functions: it degrades various ether compounds (MTBE, Dioxane), works with different flow rates, and can be applied to both small and large scale systems, providing universal applicability across different remediation scenarios

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves pseudo first-order reaction rates for ether degradation, with over 90% conversion of substrates to CO2, and is scalable for larger applications, maintaining efficiency across varying substrate concentrations and oxygen levels, making it suitable for municipal water treatment.

Implementation Method 1

A photocatalytic system utilizing continuous flow photoreactors with glass tubing coated with TiO2 catalysts, exposed to UV light, which facilitates the degradation of ethers by oxidizing them into CO2

Methodology Applied
Scientific EffectPhotocatalysis: Photo-oxidation

Data Source

PatentUS10364167B2Continuous-flow photo-reactor for the photocatalytic destruction of water soluble ethers
Publication Date: 2019.07.30 PURDUE RES FOUND
  • US10364167B2 patent drawing
  • US10364167B2 patent drawing
  • US10364167B2 patent drawing

AI summary

Disclosed herein are methods and systems for achieving degradation of ethers.