Negative Photoresist Composition for Sub-20 Nm Etch-Resistant Patterning

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Solution Overview

Problem

Existing resist materials struggle to achieve both etching resistance and lithography properties, particularly in forming patterns with dimensions smaller than 20 nanometers, as the progress in lithography technologies demands improved performance.

Innovation Solution

A negative photosensitive composition comprising a silicon-containing polymer with phenolic hydroxy groups, a photoacid generating agent containing a sulfonium cation with an iodine atom, and a crosslinking agent is used to form a patterned cured film, enhancing both etching resistance and lithography properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a silicon-containing compound is used as a base material component to improve etching resistance, then etching resistance is improved, but lithography properties and resolution for very small pattern dimensions deteriorate

Engineering Contradiction:
Improveetching resistanceVSAvoidlithography properties and resolution
Core Design Contradiction:
StrengthVSManufacturing precision

Solution Approach 1:

The patent uses a composite resin system combining silicon-containing polymer (for etching resistance) with specific photoacid generating agents and crosslinking agents. This composite approach allows the material to simultaneously achieve both etching resistance and lithography properties by leveraging the complementary characteristics of each component rather than relying on a single material.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the chemical structure and properties of the base material by introducing specific functional groups (phenolic hydroxy groups) and controlling the molecular weight and composition ratios of the silicon-containing polymer. These parameter changes enable the material to balance etching resistance with lithography performance for sub-20nm pattern formation.

Inventive Principle:
Principle #35Parameter changes

2Length of moving object

If the wavelength of exposure light source is shortened to miniaturize patterns, then pattern dimension is reduced, but achieving both etching resistance and lithography properties becomes more difficult

Engineering Contradiction:
Improvepattern dimensionVSAvoidsimultaneous achievement of etching resistance and lithography properties
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The patent introduces photoacid generating agents as intermediary substances that mediate between the exposure light and the base material. These agents generate photoacids upon exposure, which then catalyze the crosslinking reaction and solubility changes, enabling the material to respond appropriately to short-wavelength exposure while maintaining both etching resistance and lithography properties.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces direct mechanical interaction with chemical interaction mechanisms. Instead of relying solely on the physical properties of the base material, it uses photoacid generation and catalytic crosslinking as chemical mechanisms to achieve the desired lithography performance and etching resistance simultaneously, enabling sub-20nm pattern formation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition enables the formation of patterns with very small dimensions while maintaining excellent etching resistance and lithography properties, suitable for advanced semiconductor and liquid crystal display device manufacturing.

Implementation Method 1

an acid generation agent component to generate an acid upon exposure

Methodology Applied
Scientific EffectPhotoacid generation: Photopolymerisation

Implementation Method 2

a crosslinking agent (C)... forming a patterned cured film

Methodology Applied
Scientific EffectCrosslinking: Chemical Bonding

Data Source

PatentUS20260003277A1Negative photosensitive composition, and method for producing patterned cured film
Publication Date: 2026.01.01 TOKYO OHKA KOGYO CO LTD
  • US20260003277A1 patent drawing
  • US20260003277A1 patent drawing
  • US20260003277A1 patent drawing

AI summary

A negative photosensitive composition having both an etching resistance and good lithography properties, and capable of forming patterns with very small dimensions, and a method for producing a patterned cured film. The negative photosensitive composition includes a silicon-containing polymer including a phenolic hydroxy group, a photoacid generating agent, and a crosslinking agent, and the photoacid generating agent includes a photoacid generating agent) having a sulfonium cation including an iodine atom.