Photosensitive Composition with Reactive Silica for Low-Temperature Curing

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Solution Overview

Problem

Conventional photosensitive compositions used in organic light emitting display devices face challenges in achieving stable patterns during low-temperature post-baking treatments, as they lack sufficient photocuring and thermal curing capabilities, leading to unstable patterns.

Innovation Solution

A photosensitive composition incorporating alkali soluble resin, reactive unsaturated compounds, photoinitiators, solvents, and reactive silica particles with introduced functional groups, which enhances photocuring and thermal stability, ensuring reliable pattern formation even at low temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional photosensitive compositions are used for low-temperature post-baking treatment, then the organic layer is protected from heat damage, but the pattern stability is insufficient

Engineering Contradiction:
Improvepost-baking treatment temperatureVSAvoidpattern stability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent uses a composite photosensitive composition containing multiple components: a resin component (polymer and monomer), photoinitiator, and solvent. This composite formulation enables dual curing mechanisms - photocuring for initial pattern formation and thermal curing for enhanced stability - allowing low-temperature processing while maintaining pattern reliability

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the chemical composition parameters of the photosensitive material by selecting specific resin components with appropriate glass transition temperatures, monomer types, and photoinitiator concentrations. These parameter changes enable the composition to achieve sufficient photocuring at low temperatures while providing adequate thermal curing capability for pattern stabilization

Inventive Principle:
Principle #35Parameter changes

2Temperature

If low-temperature post-baking treatment is applied, then the organic layer is protected from heat damage, but sufficient thermal curing is not achieved

Engineering Contradiction:
Improvepost-baking treatment temperatureVSAvoidcuring completeness
Core Design Contradiction:
TemperatureVSManufacturing precision

Solution Approach 1:

The composite photosensitive composition includes a resin component with specific glass transition temperature range (0°C to 100°C), reactive monomers, and photoinitiators that work synergistically. The resin provides thermal curing capability at low temperatures while the photoinitiator ensures complete photocuring, achieving both low-temperature processing and sufficient curing completeness

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces a solvent as an intermediary component that facilitates the curing process at low temperatures. The solvent aids in the diffusion and reaction of curing agents, enabling complete thermal curing even at reduced temperatures, thereby ensuring manufacturing precision without requiring high-temperature treatment

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition achieves high photosensitivity and reliable curing patterns at low temperatures, improving the stability and reliability of the organic light emitting display device's sealing layers and touch screen panels.

Implementation Method 1

a photoinitiator; a reactive unsaturated compound

Methodology Applied
Scientific EffectPhotopolymerisation: Photopolymerisation

Implementation Method 2

thermal curing at low temperatures in the subsequent post-baking treatment process

Methodology Applied
Scientific EffectThermal curing:

Data Source

PatentUS20240280904A1Photosensitive composition comprising inorganic particle
Publication Date: 2024.08.22 DUK SAN NEOLUX
  • US20240280904A1 patent drawing
  • US20240280904A1 patent drawing
  • US20240280904A1 patent drawing

AI summary

Provided are a photosensitive composition prepared with silica particles having a reactive functional group introduced to their surface, thereby having high photosensitivity and implementing a highly reliable curing pattern even in a low-temperature post-baking treatment process, and an organic light emitting display device in which the photosensitive composition is applied.