Photosensitive Core-Shell Nano-Particles for Semiconductor Etching
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Solution Overview
Problem
Conventional photosensitive compositions containing metal oxides for semiconductor manufacturing have insufficient etching resistance and storage stability, leading to pattern defects during device manufacturing due to low coating stability and sensitivity variations over time.
Innovation Solution
A photosensitive core-shell type nano-particle composition is developed, where a metal oxide core is coated with a shell containing unsaturated carboxylic acid or its unsaturated carboxylate and silylated unsaturated carboxylic acid, enhancing storage and coating stability, and used in a pattern formation method involving application, heat treatment, exposure to a high energy beam, and development.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If metal oxide particles are used to enhance etching resistance, then etching resistance is improved, but storage stability and coating stability deteriorate
Solution Approach 1:
The patent uses composite core-shell type nano-particles consisting of a metal oxide core (providing etching resistance) and an organic shell layer (providing storage and coating stability). This composite structure allows simultaneous achievement of high etching resistance and excellent stability by combining materials with complementary properties.
Solution Approach 2:
The patent applies a thin shell layer composed of unsaturated carboxylic acid or unsaturated carboxylate and silylated unsaturated carboxylic acid on the metal oxide core. This shell acts as a protective flexible coating that prevents molecular structure changes during storage while maintaining the underlying metal oxide's etching resistance.
2Strength
If metal oxide particles are used to enhance etching resistance, then etching resistance is improved, but coating stability deteriorates
Solution Approach 1:
The composite core-shell structure combines metal oxide core with organic shell materials that provide coating stability. The shell prevents post-coating delay dependency by stabilizing the resist solution composition, ensuring consistent coating properties regardless of storage time.
Solution Approach 2:
The organic shell acts as an intermediary layer between the metal oxide core and the surrounding environment. It mediates the interaction by preventing direct exposure of the metal oxide to conditions that would cause molecular structure changes, thereby ensuring coating stability while preserving etching resistance.
3Reliability
If conventional resist materials are used, then storage stability may be maintained, but etching resistance becomes insufficient
Solution Approach 1:
The patent creates a composite material where metal oxide particles (providing etching resistance) are embedded in a resist matrix and covered with stabilizing shell layers. This composite approach overcomes the limitation of conventional materials by integrating multiple functional components into a single system.
Solution Approach 2:
The patent applies local quality by providing different functional properties at different locations: the metal oxide core provides etching resistance at the particle center, while the organic shell provides storage and coating stability at the particle surface, allowing each region to optimize its specific function.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The composition achieves improved storage stability, coating stability, and high photosensitivity, allowing for the formation of fine patterns with long-term stability and high fidelity, suitable for semiconductor manufacturing.
Implementation Method 1
the shell containing: a) unsaturated carboxylic acid or unsaturated carboxylate, which is a negatively ionized unsaturated carboxylic acid; and b) silylated unsaturated carboxylic acid or unsaturated carboxylate which is negatively ionized silylated unsaturated carboxylic acid
Implementation Method 2
applying a solution of the photosensitive composition on a substrate to be processed; forming a photosensitive composition film on the above-mentioned substrate to be processed by heat treatment
Implementation Method 3
exposing the photosensitive composition film to a high energy beam
Data Source
AI summary
According to one embodiment, a photosensitive composition includes a great number of photosensitive core-shell type nano-particles each including a core and a shell and having a structure that the core is metal oxide particle and covered by the shell. The shell includes a) unsaturated carboxylic acid or unsaturated carboxylate, which is a negatively ionized unsaturated carboxylic acid, and b) silylated unsaturated carboxylic acid or unsaturated carboxylate which is negatively ionized silylated unsaturated carboxylic acid.