Photosensitive Inkless Printing via Laser Exposure

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Solution Overview

Problem

Existing printing technologies, such as inkjet, laser, and thermal printing, face issues related to waste generation, toxicity, and high costs associated with ink cartridges and toner.

Innovation Solution

A laser-inkless printing system that uses paper coated with a non-toxic, biocompatible photosensitive material, such as graphene oxide, which changes color when exposed to a laser beam, eliminating the need for ink cartridges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of substance

If inkjet printing is used, then printing capability is achieved, but ink cartridges generate large amounts of waste and require frequent replacement

Engineering Contradiction:
Improveink cartridge wasteVSAvoidprinting capability
Core Design Contradiction:
Loss of substanceVSProductivity

Solution Approach 1:

The patent extracts the ink from the printing system by using a substrate pre-coated with photosensitive material, eliminating the need for ink cartridges entirely. The printing process uses only a laser beam to expose the pre-coated substrate, removing the consumable ink component that generates waste.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The substrate is pre-coated with photosensitive material before use, preparing the printing surface in advance. This preliminary action eliminates the need to add ink during the printing process, thereby eliminating ink cartridge waste while maintaining full printing capability.

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If laser printing with toner is used, then high quality printing is achieved, but expensive toner cartridges are required

Engineering Contradiction:
Improveoperational costVSAvoidprinting quality
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent removes the expensive toner cartridge component from the laser printing system by using a substrate with pre-applied photosensitive material. This extraction eliminates the need to purchase and replace costly toner cartridges while maintaining laser printing quality through optical exposure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces expensive, replaceable toner cartridges with a reusable substrate that has photosensitive material already applied. The substrate serves multiple printing cycles without degradation, eliminating the recurring cost of expensive consumables while maintaining print quality.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Object-affected harmful factors

If thermal printing is used, then printing capability is achieved, but chemicals on thermal paper cause health problems

Engineering Contradiction:
Improvetoxic chemical exposureVSAvoidprinting capability
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent changes the chemical parameter of the printing substrate by using photosensitive material instead of thermally sensitive material containing BPA and other toxic chemicals. This parameter change maintains printing capability through light exposure while eliminating toxic chemical exposure during the printing process.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the potentially harmful thermal printing process into a beneficial cold printing process by using photosensitive material that reacts to light rather than heat. This conversion eliminates the release of toxic chemicals while maintaining the ability to produce high-quality prints.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Loss of substance

If inkjet printing is used, then printing is performed, but hundreds of years are required for ink cartridges to decompose

Engineering Contradiction:
Improvedecomposition timeVSAvoidprinting function
Core Design Contradiction:
Loss of substanceVSProductivity

Solution Approach 1:

The patent extracts the problematic ink cartridge component entirely from the printing system, replacing it with a reusable substrate. This elimination removes the source of long-term environmental pollution while preserving the printing function through an alternative mechanism using photosensitive material and laser exposure.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces waste generation, minimizes exposure to toxic chemicals, and lowers operational costs by eliminating the need for ink or toner, while maintaining high-quality printing capabilities.

Implementation Method 1

paper coated with a non-toxic, biocompatible photosensitive material, such as graphene oxide, which changes color when exposed to a laser beam

Methodology Applied
Scientific EffectPhotochromism: Photochromism

Data Source

PatentUS12208627B2Inkless printer using photosensitive ink
Publication Date: 2025.01.28 KHALIFA UNIV OF SCI & TECH
  • US12208627B2 patent drawing
  • US12208627B2 patent drawing
  • US12208627B2 patent drawing

AI summary

A substrate can be positioned for coating by a deposition device. The deposition device can coat the substrate with photosensitive material. The coated substrate can be positioned for exposure to light from a light source. The light source can expose a portion of the coated substrate to light to produce printed information.