Electrophotographic Photosensitive Member Surface Layer

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Solution Overview

Problem

Electrophotographic photosensitive members with polyfunctional acrylate monomers in the surface layer exhibit enhanced abrasion resistance but deteriorated electrical characteristics compared to those without such monomers.

Innovation Solution

A surface layer comprising a copolymerized product of a hole transporting compound with an acryloyloxy or methacryloyloxy group and a triphenylamine backbone, combined with a compound represented by specific formulas, forming a dense three-dimensional crosslinked structure to improve abrasion resistance while maintaining good electrical characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a polyfunctional acrylate monomer is contained in the surface layer, then abrasion resistance is enhanced, but electrical characteristics are deteriorated

Engineering Contradiction:
Improveabrasion resistanceVSAvoidelectrical characteristics
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent extracts the problematic polyfunctional acrylate monomer from the surface layer composition and replaces it with a polyfunctional carboxylate monomer that does not interfere with charge transport, thereby eliminating the harmful effect while preserving the beneficial crosslinking effect for abrasion resistance

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the chemical parameter of the monomer from acrylate to carboxylate functional group, which fundamentally alters the interaction with charge carriers while maintaining the crosslinking capability needed for mechanical durability

Inventive Principle:
Principle #35Parameter changes

2Strength

If a copolymerized product with polyfunctional acrylate monomer is used in the surface layer, then abrasion resistance is improved, but hole transportation is inhibited

Engineering Contradiction:
Improveabrasion resistanceVSAvoidhole transportation inhibition
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The patent removes the polyfunctional acrylate monomer that causes hole transportation inhibition and substitutes it with a polyfunctional carboxylate monomer that provides crosslinking without interfering with charge transport mechanisms

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a triphenylamine-based hole transporting compound as an intermediary substance that facilitates charge transport while the polyfunctional carboxylate monomer provides structural crosslinking, separating the conflicting functions into different molecular roles

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides an electrophotographic photosensitive member with excellent abrasion resistance and electrical characteristics, as the copolymerized product inhibits hole transportation issues associated with polyfunctional acrylate monomers, ensuring durability and image quality.

Implementation Method 1

a surface layer of the electrophotographic photosensitive member includes a copolymerized product of: a hole transporting compound having an acryloyloxy group or a methacryloyloxy group and having a triphenylamine backbone and a compound represented by the formula (1) or the formula (2)

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Data Source

PatentUS10042272B2Electrophotographic photosensitive member, method for producing the same, process cartridge and electrophotographic apparatus
Publication Date: 2018.08.07 CANON KK
  • US10042272B2 patent drawing
  • US10042272B2 patent drawing
  • US10042272B2 patent drawing

AI summary

To provide an electrophotographic photosensitive member being excellent in abrasion resistance and having good electrical characteristics. The surface layer of the electrophotographic photosensitive member contains a copolymerized product of a hole transporting compound having a specified structure and a compound having a specified structure.