Electrophotographic Photosensitive Member Ionization Potential Alignment

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Solution Overview

Problem

Electrophotographic photosensitive members described in existing patents have high residual potential and potential fluctuation due to low hole injection from the support into the undercoat layer, leading to inefficient electron removal.

Innovation Solution

An electrophotographic photosensitive member configuration with an electroconductive layer having an ionization potential of 5.4 to 5.8 eV and an undercoat layer with an ionization potential of 6.0 eV or more, containing electron transporting compounds, where the ionization potential difference between the undercoat and electroconductive layers promotes hole injection and electron removal, reducing residual potential and fluctuation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the undercoat layer uses conventional materials with lower ionization potential, then hole injection from support is easier, but residual potential and potential fluctuation increase due to inefficient electron removal

Engineering Contradiction:
Improveresidual potentialVSAvoidhole injection efficiency
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the ionization potential parameter of the undercoat layer material to 6.0 eV or more, which is higher than conventional materials. This parameter change creates a larger energy barrier that prevents electron injection from the support, thereby reducing residual potential and potential fluctuation while maintaining reliable hole injection through the optimized energy level alignment.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials in the undercoat layer, specifically combining electron transporting compounds with compounds having specific ionization potentials (6.0 eV or more). This composite approach allows the layer to simultaneously achieve good hole injection properties and reduced residual potential by leveraging the complementary characteristics of different materials.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the electroconductive layer has lower ionization potential, then electron removal is easier, but residual potential increases due to insufficient hole injection into the undercoat layer

Engineering Contradiction:
Improvepotential fluctuationVSAvoidionization potential
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent optimizes the ionization potential parameter of the electroconductive layer to 5.4-5.8 eV, creating an energy level gradient that facilitates hole injection from the support into the undercoat layer. This parameter optimization ensures efficient charge transfer while maintaining low residual potential and minimal potential fluctuation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed configuration effectively lowers residual potential and suppresses potential fluctuation by enhancing hole injection and electron removal in the undercoat layer, improving image quality and stability in electrophotographic apparatuses.

Implementation Method 1

the injection of holes from the support into the undercoat layer

Methodology Applied
Scientific EffectHole injection: Holes

Implementation Method 2

the undercoat layer comprises an electron transporting compound

Methodology Applied
Scientific EffectElectron transport: Electron Beam

Data Source

PatentUS20240094650A1Electrophotographic photosensitive member, process cartridge, and electrophotographic apparatus
Publication Date: 2024.03.21 CANON KK
  • US20240094650A1 patent drawing
  • US20240094650A1 patent drawing
  • US20240094650A1 patent drawing

AI summary

An electrophotographic photosensitive member comprising a support, an electroconductive layer, an undercoat layer, a charge generating layer, and a hole transporting layer in this order, wherein when an ionization potential of the electroconductive layer is defined as IPc, the IPc is 5.4 to 5.8 eV, and when an ionization potential of the undercoat layer is defined as IPu, the IPu is 6.0 eV or more, wherein the undercoat layer comprises an electron transporting compound and a compound (α), and when an ionization potential of the compound (α) is defined as IPα, the IPc, the IPu, and the IPα satisfy relation (1):IPu−IPc>IPα−IPc  (1).