Photosensitive Component Reflective Layer Light Utilization

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Solution Overview

Problem

Current X-ray detection substrates have a low utilization rate of light, leading to a small photocurrent and difficulty in increasing the signal-to-noise ratio due to the inefficient conversion of X-rays to electrical signals.

Innovation Solution

A photosensitive component is designed with a first electrode layer, a photoelectric conversion layer, a second electrode layer, an insulating layer with a transparent material, and a reflective layer that reflects light to the side surfaces of the photoelectric conversion layer, enhancing light utilization and photocurrent generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a conventional photodiode structure is used, then the device complexity is low, but the light utilization rate is low resulting in small photocurrent

Engineering Contradiction:
Improvelight utilization rateVSAvoidstructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent introduces a reflective layer at the bottom of the photoelectric conversion layer, creating a mirror-like structure that reflects light back through the photoelectric conversion layer. This adds a dimensional element (the reflective path) that allows light to interact with the photoelectric conversion layer multiple times, thereby increasing light utilization without significantly complicating the overall device structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The insulating layer with transparent material serves as an intermediary between the photoelectric conversion layer and the reflective layer. It allows light to pass through to the reflective layer while maintaining electrical insulation, thus enabling the light reflection mechanism without direct electrical contact between layers.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the photoelectric conversion layer area is increased to capture more light, then the photocurrent increases, but the device area and manufacturing complexity increase

Engineering Contradiction:
Improvephotocurrent generation efficiencyVSAvoiddevice area
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The reflective layer enables continuous light interaction by reflecting unabsorbed light back through the photoelectric conversion layer. This creates a continuous cycle of light absorption and conversion, allowing the photoelectric conversion layer to utilize light more thoroughly over multiple passes, thereby increasing photocurrent without requiring a larger device area.

Inventive Principle:
Principle #20Continuity of useful action

3Loss of energy

If a reflective layer is added to improve light utilization, then the photocurrent increases, but the manufacturing process complexity increases

Engineering Contradiction:
Improvelight utilization rateVSAvoidmanufacturing process simplicity
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The patent specifies that the insulating layer should have transparent material with specific optical properties (high transparency to the wavelength range of incident light). By controlling the material parameter (transparency) and thickness of the insulating layer, the manufacturing process becomes more standardized and predictable, easing the addition of the reflective layer function to existing production lines.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution increases the area of the photoelectric conversion layer exposed to light, resulting in a higher photocurrent and improved signal-to-noise ratio for X-ray detection substrates.

Implementation Method 1

a reflective layer covering the insulating layer, the reflective layer being configured to reflect at least a part of light entering the insulating layer to the side surfaces of the photoelectric conversion layer

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

The photodiode may convert visible light into an electrical signal

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Data Source

PatentUS11296246B2Photosensitive component, detection substrate and method for manufacturing the same
Publication Date: 2022.04.05 BOE TECHNOLOGY GROUP CO LTD
  • US11296246B2 patent drawing
  • US11296246B2 patent drawing
  • US11296246B2 patent drawing

AI summary

The present disclosure relates to a photosensitive component, a detection substrate and a method for manufacturing the detection substrate. The photosensitive component includes: a first electrode layer, a photoelectric conversion layer, a second electrode layer, an insulating layer and a reflective layer. The photoelectric conversion layer is located on the first electrode layer. The second electrode layer is located on a surface of the photoelectric conversion layer away from the first electrode layer. The insulating layer covers side surfaces of the photoelectric conversion layer and at least a part of a surface of the second electrode layer away from the photoelectric conversion layer, and the insulating layer includes a transparent material. The reflective layer covers the insulating layer, and the reflective layer is configured to reflect at least a part of light entering the insulating layer to the side surfaces of the photoelectric conversion layer.