Photosensor Linear Response via Interface Dielectric Layer

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Solution Overview

Problem

Ambient light sensors using amorphous silicon or poly silicon materials exhibit non-linear photo current output in response to light illumination, leading to inaccurate readings and operational errors due to the sensitivity of these materials to visible and near-infrared light.

Innovation Solution

A photosensor structure comprising a metal conductive layer, an interface dielectric layer, a silicon-rich dielectric layer, and a transparent conductive layer, where the interface dielectric layer is formed using plasma surface treatment to enhance the linear relationship between photo current and light intensity, thereby improving precision and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If amorphous silicon or poly silicon is used as the photosensor material, then the sensitivity to visible and near-infrared light is improved, but the linearity between photo current and light illumination deteriorates

Engineering Contradiction:
Improvelight sensitivityVSAvoidphoto current linearity
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

An interface dielectric layer is introduced between the metal conductive layer and the silicon-rich dielectric layer. This interface layer acts as a mediator that prevents direct contact between the metal and silicon-rich dielectric, thereby eliminating the non-linear photo current effect while preserving the high sensitivity of the silicon-rich material to visible and near-infrared light.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful direct interface between metal conductive layer and silicon-rich dielectric layer is extracted or removed by inserting an intermediate dielectric layer. This extraction eliminates the source of non-linearity (the direct metal-silicon interface) while maintaining the beneficial optical properties of the silicon-rich layer.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of manufacture

If low temperature deposition process is used to form silicon-rich oxide layer, then the manufacturing complexity is reduced, but the photo current linearity deteriorates

Engineering Contradiction:
Improvedeposition process simplicityVSAvoidphoto current linearity
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The interface dielectric layer serves as a mediator that resolves the conflict between using simple low-temperature deposition processes and achieving linear photo current output. By inserting this intermediate layer, the patent enables the use of straightforward deposition techniques while eliminating the non-linearity that would otherwise result from direct metal-silicon contact.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If silicon-rich dielectric layer is formed directly on metal conductive layer, then the device complexity is reduced, but the measurement precision deteriorates

Engineering Contradiction:
Improvelayer structure simplicityVSAvoidlight illumination measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

An interface dielectric layer is inserted between the metal conductive layer and silicon-rich dielectric layer to prevent direct contact. This additional layer improves measurement precision by eliminating non-linear photo current effects, while the overall device complexity remains manageable due to the simplicity of the deposition processes required.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed structure ensures a linear relationship between photo current and light intensity, enhancing the precision and stability of the photosensor, allowing for accurate light illumination measurements and maintaining steady photoelectric efficiency over time.

Implementation Method 1

the interface dielectric layer is formed using plasma surface treatment to enhance the linear relationship between photo current and light intensity

Methodology Applied
Scientific EffectPlasma surface treatment: Plasma

Implementation Method 2

when the light having a specific illumination illuminates the photosensor and the corresponding photo current is then measured

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS7683309B1Photosensor and method for fabricating the same
Publication Date: 2010.03.23 AU OPTRONICS CORP
  • US7683309B1 patent drawing
  • US7683309B1 patent drawing
  • US7683309B1 patent drawing

AI summary

A photosensor includes a metal conductive layer, an interface dielectric layer, a silicon-rich dielectric layer and a transparent conductive layer. The interface dielectric layer is formed on the metal conductive layer. The silicon-rich dielectric layer is formed on the interface dielectric layer. The transparent conductive layer is formed on the silicon-rich dielectric layer. A method for fabricating a photosensor is also disclosed herein.