Phototherapy Patch Thermal Insulation and LED Pulsing

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Solution Overview

Problem

Portable light therapy devices face challenges in power consumption and heat management, particularly in maintaining effective vasodilation while minimizing battery drain and ensuring user comfort, as they require high power for intense light treatments and often produce heat that can lead to discomfort.

Innovation Solution

A light emitting device with a flexible body and a thermally insulating layer covering the back surface, where the insulation layer has a larger surface area than the flexible body, reducing heat loss and allowing for increased irradiance and treatment duration while minimizing power consumption by pulsing the LED light source.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If high power LEDs are used for intense light therapy, then treatment effectiveness is improved, but power consumption increases

Engineering Contradiction:
Improvelight intensityVSAvoidpower consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The patent applies periodic action by pulsing the LED light source instead of continuous operation. The control unit activates the LED in periodic pulses, where the LED emits light at high intensity during pulse periods and remains off during intervals. This periodic operation maintains effective vasodilation treatment while significantly reducing average power consumption and extending battery life between charges.

Inventive Principle:
Principle #19Periodic action

2Illumination intensity

If high power LEDs are used for intense light therapy, then treatment effectiveness is improved, but heat generation increases

Engineering Contradiction:
Improvelight intensityVSAvoidheat generation
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The patent converts the harmful heat generated by high-power LEDs into a beneficial therapeutic effect. Instead of merely dissipating heat through cooling systems, the invention uses the heat to enhance vasodilation and maintain warmth in the treatment area. The insulating layer traps heat within the patch, and the larger surface area insulation distributes warmth evenly, transforming a byproduct into a therapeutic advantage that complements the light therapy effects.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Duration of action of moving object

If insulation layer is added to retain heat, then treatment duration is extended, but device complexity increases

Engineering Contradiction:
Improvetreatment durationVSAvoiddevice complexity
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The patent uses a flexible insulating layer with a larger surface area than the light-emitting area, formed from flexible material that can conform to body contours. This thin film approach provides effective thermal insulation to extend treatment duration without adding significant bulk or complexity. The flexible nature allows the insulation layer to be integrated into the wearable patch design, maintaining comfort and adaptability while retaining heat.

Inventive Principle:
Principle #30Flexible shells and thin films

4Temperature

If insulation layer has larger surface area than flexible body, then heat distribution is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveheat distributionVSAvoidmanufacturing ease
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The patent segments the insulating layer into distinct functional zones: a central region corresponding to the light-emitting area and peripheral regions extending beyond the flexible body boundaries. This segmentation allows the insulation layer to be manufactured separately and then attached to the light-emitting device, simplifying the overall manufacturing process. The larger surface area insulation can be cut or molded to match the required geometry and attached using standard bonding methods.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces power consumption, prolongs battery life, maintains skin safety, and enhances the therapeutic effects of vasodilation and pain relief by maintaining warmth and reducing temperature increase rates, making the treatment more predictable and comfortable.

Implementation Method 1

a thermally insulating layer covering the back surface of the flexible body

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 2

at least one light source arranged for irradiating an irradiation area of the mammal tissue

Methodology Applied
Scientific EffectLight emission from LED: Light Emitting Diode

Implementation Method 3

light source produce heat

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS10004919B2Phototherapy patch with increased thermal insulation
Publication Date: 2018.06.26 KONINKLIJKE PHILIPS NV
  • US10004919B2 patent drawing
  • US10004919B2 patent drawing
  • US10004919B2 patent drawing

AI summary

A light emitting device for application near mammal tissue includes a flexible body having a front surface for facing the mammal tissue and an opposing back surface. The flexible body accommodates at least one light source which is arranged for irradiating an irradiation area of the mammal tissue. A thermally insulating layer covers the back surface of the flexible body. The thermally insulating layer has a larger surface area than the flexible body.