Photovoltaic Power Conditioner Circuits for Panel-Level MPPT

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Solution Overview

Problem

Solar power conversion systems face inefficiencies due to non-uniformity among panels, partial shade, dirt, damage, and degradation, leading to reduced energy harvesting, especially when weak panels limit the output of entire series strings, and existing solutions like DC/DC converters with MPP circuits have resulted in unacceptably low efficiencies.

Innovation Solution

The implementation of a Power Conditioner (PC) system with individual MPP circuits on each panel, allowing each panel to operate at its maximum power point, and the ability to connect panels in series or parallel, with dual mode power conversion circuits that can transform impedance to optimize energy harvesting and provide high voltage output while minimizing losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If panels are connected in series to provide high voltage, then electrical interconnect losses are reduced, but the lowest power panel limits the current through every other panel

Engineering Contradiction:
Improveelectrical interconnect lossesVSAvoidenergy harvesting
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The system divides the photovoltaic array into independently controllable segments (panels or strings) with individual power conversion units. Each segment can be optimized separately, allowing the strongest panels to operate at full potential while weaker panels are compensated through individual maximum power point tracking, preventing any single panel from limiting the entire series string.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The power conversion system dynamically adjusts the operating point of each panel independently through electronic control. By using DC-DC converters with maximum power point tracking (MPPT) for each panel, the system can adapt to varying panel conditions (shading, dirt, degradation) in real-time, maintaining optimal power extraction from each panel regardless of series connection constraints.

Inventive Principle:
Principle #15Dynamics

2Productivity

If conventional power converters with MPP circuits are used, then maximum power extraction is attempted, but conversion efficiency drops to unacceptably low levels

Engineering Contradiction:
Improvemaximum power extractionVSAvoidconversion efficiency
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The system replaces conventional mechanical or electronic power conversion approaches with a specialized DC-DC converter architecture that uses synchronous rectification and optimized switching topologies. This substitution eliminates the efficiency losses associated with traditional diode-based rectification and conventional MPPT implementations, achieving over 98% conversion efficiency while maintaining maximum power extraction capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If individual power optimization is implemented for each panel, then energy harvesting increases by up to 20%, but system complexity increases with multiple MPP circuits

Engineering Contradiction:
Improveenergy harvestingVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system merges the power conversion and maximum power point tracking functions into integrated modules that can be uniformly deployed across multiple panels. By using identical DC-DC converter designs for each panel and combining them in parallel or series configurations, the system achieves individual panel optimization without proportionally increasing overall complexity. The modular architecture allows scalable implementation where complexity increases linearly with capacity rather than exponentially.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables each panel to produce its maximum power, increasing overall energy harvesting by up to 20% and simplifying the grid-tied inverter, reducing Balance of System costs, and achieving efficiencies above 98%.

Implementation Method 1

Solar cells, which convert solar energy into electrical power

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS12027869B2Optimized photovoltaic conversion configuration
Publication Date: 2024.07.02 AMPT LLC
  • US12027869B2 patent drawing
  • US12027869B2 patent drawing
  • US12027869B2 patent drawing

AI summary

Different systems to achieve solar power conversion are provided in at least three different general aspects, with circuitry that can be used to harvest maximum power from a solar source (1) or strings of panels (11) for DC or AC use, perhaps for transfer to a power grid (10) three aspects can exist perhaps independently and relate to: 1) electrical power conversion in a multimodal manner, 2) alternating between differing processes such as by an alternative mode photovoltaic power converter functionality control (27), and 3) systems that can achieve efficiencies in conversion that are extraordinarily high compared to traditional through substantially power isomorphic photovoltaic DC-DC power conversion capability that can achieve 99.2% efficiency or even only wire transmission losses. Switchmode impedance conversion circuits may have pairs of photovoltaic power series switch elements (24) and pairs photovoltaic power shunt switch elements (25).