Photovoltaic String Layout to Minimize Cable Use and Rework

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Solution Overview

Problem

The efficiency of manually designing string connections for photovoltaic modules in photovoltaic power stations is low due to repeated modifications, leading to potential errors and inefficiencies in cable usage.

Innovation Solution

A method and apparatus that acquire position information of photovoltaic modules, categorize them into partitions, generate candidate connection solutions, calculate estimated cable use amounts, and select the most efficient connection solution based on these calculations, using a computer device to automate the process and reduce manual errors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual design method is used for string connecting photovoltaic modules, then flexibility in design is maintained, but design efficiency is low due to repeated modifications

Engineering Contradiction:
Improvedesign efficiencyVSAvoidtime for repeated modifications
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent replaces the manual mechanical design process with an automated computer-based system. The computer automatically calculates optimal string connection schemes, cable lengths, and cable usage based on photovoltaic module positions, eliminating the need for repeated manual modifications and significantly improving design efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system enables self-service by allowing the computer to autonomously perform the entire string connection design process. The computer automatically inputs module position data, calculates connection schemes, determines cable requirements, and generates design outputs without requiring continuous human intervention or repeated manual adjustments.

Inventive Principle:
Principle #25Self-service

2Manufacturing precision

If manual design method is used for string connecting photovoltaic modules, then design flexibility is maintained, but connection accuracy and integrity are compromised

Engineering Contradiction:
Improveconnection accuracyVSAvoidintegrity of connections
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent replaces manual calculation and design processes with automated computer-based calculations. The computer precisely calculates cable lengths, string connection configurations, and cable usage based on exact module position data, ensuring high connection accuracy and complete integrity without human error.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If photovoltaic modules are connected with longer cable distances between positive and negative poles, then connection flexibility is increased, but cable usage amount increases

Engineering Contradiction:
Improveconnection flexibilityVSAvoidcable usage amount
Core Design Contradiction:
Adaptability or versatilityVSLoss of substance

Solution Approach 1:

The patent changes the optimization parameter from purely connection flexibility to a balanced objective function that considers both connection flexibility and cable usage minimization. The computer calculates multiple possible connection schemes and selects the optimal one that achieves adequate flexibility while minimizing total cable length and cable usage.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11799043B2Method and apparatus for string connecting photovoltaic modules, device, and storage medium
Publication Date: 2023.10.24 ENVISION DIGITAL INT PTE LTD
  • US11799043B2 patent drawing
  • US11799043B2 patent drawing
  • US11799043B2 patent drawing

AI summary

Disclosed are a method and an apparatus for string connecting photovoltaic modules. The method includes: acquiring position information of n photovoltaic modules to be connected; categorizing the n photovoltaic modules into m partitions based on the position information of the n photovoltaic modules; generating k candidate connection solutions of an ith partition in the m partitions, wherein the ith partition includes m photovoltaic modules, and each of the k candidate connection solutions uses one photovoltaic module in the m photovoltaic modules as a starting point, and obtaining at least one string of photovoltaic modules by simulating connection of the m photovoltaic modules according to a preset connection solution; and selecting a target connection solution from the k candidate connection solutions based on an estimated cable use amount corresponding to each of the k candidate connection solutions.