Phthalocyanine Crystal Ghost Image Suppression

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Solution Overview

Problem

Existing electrophotographic photosensitive members, particularly those using phthalocyanine crystals, suffer from positive ghost image issues due to residual photocarriers, which affect image quality, especially in color printers and copiers where the acceptable range for ghost images is narrower compared to black-and-white devices.

Innovation Solution

Incorporating a specific amide compound, represented by formula (1), into the phthalocyanine crystal, which is produced through a crystal transformation process involving milling treatment, to create a phthalocyanine crystal that suppresses ghost images by canceling charge trap sites and enhancing intramolecular polarity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional phthalocyanine crystals are used as charge generating material, then high sensitivity to light is achieved, but positive ghost images occur due to residual photocarriers remaining in the charge generating layer

Engineering Contradiction:
Improvelight sensitivityVSAvoidpositive ghost image
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The invention changes the chemical composition parameters of the phthalocyanine crystal by incorporating specific organic compounds (amides, carboxylic acids, or esters) into the crystal structure. This compositional modification alters the electronic properties of the charge generating material, enabling it to maintain high light sensitivity while simultaneously reducing residual photocarrier density to prevent positive ghost images.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite phthalocyanine crystal material by combining conventional phthalocyanine with specific organic compounds (amides, carboxylic acids, or esters) in defined weight ratios. This composite structure integrates the high sensitivity properties of phthalocyanine with the charge-trapping characteristics of the organic compounds, achieving both high sensitivity and ghost image suppression.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If hydroxygallium phthalocyanine crystal is used, then sensitivity is improved, but positive ghost image problem is not sufficiently solved

Engineering Contradiction:
Improvelight sensitivityVSAvoidpositive ghost image
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The invention further optimizes the compositional parameters by specifying precise weight ratio ranges of the organic compounds (0.1-20% amide, 0.1-10% carboxylic acid, or 0.1-10% ester) within the phthalocyanine crystal structure. This refined parameter control builds upon hydroxygallium phthalocyanine to achieve superior ghost image suppression while maintaining sensitivity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention introduces local quality variations within the phthalocyanine crystal by incorporating specific organic compounds at controlled concentrations and positions within the crystal structure. This localized modification of the material properties enables targeted suppression of charge trap sites responsible for positive ghost images while preserving the overall sensitivity characteristics.

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If colorization is implemented to improve image quality, then the number of halftone images increases, but the acceptable range for positive ghost images becomes significantly narrower

Engineering Contradiction:
Improveimage qualityVSAvoidpositive ghost image tolerance
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The invention changes the fundamental parameters of the charge generating material to reduce residual photocarrier density by incorporating organic compounds that act as charge traps. This parameter modification enables color printers and copiers to achieve high image quality with halftone images while maintaining tight control over positive ghost image formation, expanding the acceptable quality range.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution effectively reduces positive ghost images in electrophotographic photosensitive members, improving image quality by ensuring that the phthalocyanine crystal contains the amide compound within a specific mass percentage range, thereby enhancing the sensitivity and reducing image failures.

Implementation Method 1

enhancing the sensitivity and reducing image failures... by canceling charge trap sites and enhancing intramolecular polarity

Methodology Applied
Scientific EffectIntramolecular polarity enhancement: Photoelectric Effect

Implementation Method 2

A hole that is one of carriers generated from the charge generating material used in the electrophotographic photosensitive member

Methodology Applied
Scientific EffectPhotoexcitation: Photoelectric Effect

Implementation Method 3

produced through a crystal transformation process involving milling treatment

Methodology Applied
Scientific EffectMechanical milling: Abrasion

Data Source

PatentUS9436106B2Electrophotographic photosensitive member and manufacturing method therefor, process cartridge and electrophotographic apparatus including the electrophotographic photosensitive member, and phthalocyanine crystal and method producing therefor
Publication Date: 2016.09.06 CANON KK
  • US9436106B2 patent drawing
  • US9436106B2 patent drawing
  • US9436106B2 patent drawing

AI summary

Provided is an electrophotographic photosensitive member, including a photosensitive layer that includes a phthalocyanine crystal in which a compound represented by the following formula (1) is contained:in the formula (1), X represents a vinyl group or a propyl group.