Phthalocyanine Interlayer for OLED Charge Generation Stability

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Solution Overview

Problem

In organic optoelectronic devices, such as OLEDs, partial layer interdiffusion due to material diffusion in electric fields leads to increased voltage drop over time, limiting device lifetime and efficiency, and existing interlayers can reduce efficiency by introducing optoelectronic resistance.

Innovation Solution

Incorporating a phthalocyanine derivative as an interlayer between electron-conducting charge generating layers to prevent interdiffusion, reduce reaction, and minimize optoelectronic resistance, while maintaining high transmission and stability up to 120°C.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If existing interlayers are used to prevent layer interdiffusion, then layer stability is improved, but optoelectronic efficiency deteriorates due to introduced resistance

Engineering Contradiction:
Improvelayer stabilityVSAvoidoptoelectronic efficiency
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent introduces a specific interlayer composition (phthalocyanine derivative combined with metal oxide or metal fluoride) that acts as an intermediary between charge generating layers. This intermediary prevents harmful interdiffusion while maintaining low electrical resistance and high optical transmission, thus resolving the contradiction between stability and efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs composite interlayer materials combining phthalocyanine derivatives with metal oxides or metal fluorides. This composite structure provides both the barrier function needed for stability and the conductive properties needed for efficiency, simultaneously addressing both requirements.

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional doping methods are used to increase conductivity, then charge carrier generation is improved, but material diffusion increases leading to voltage drop

Engineering Contradiction:
Improvecharge carrier generationVSAvoidmaterial diffusion
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The interlayer acts as a mediator that allows efficient charge carrier generation through proper doping while preventing the diffusion of dopant materials into adjacent layers. This resolves the contradiction by separating the function of charge generation from the harmful side effect of material diffusion.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent optimizes doping parameters and uses specific dopant concentrations in the charge generating layers to achieve high conductivity while minimizing diffusion tendencies. The interlayer further controls this parameter by providing a barrier that suppresses diffusion even when doping levels are high.

Inventive Principle:
Principle #35Parameter changes

3Duration of action of stationary object

If multiple intrinsic layers are stacked to increase lifetime and luminance, then device performance is improved, but construction complexity increases

Engineering Contradiction:
Improvedevice lifetimeVSAvoidconstruction complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The patent develops a universal interlayer composition that can be used between multiple different charge generating layers in stacked configurations. This multi-functional interlayer handles both electrical and optical requirements across different layer types, simplifying the overall construction despite the increased number of layers.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent optimizes the thickness and composition parameters of each layer in the stack to maintain performance while managing complexity. By carefully controlling layer parameters and using consistent interlayer formulations, the device achieves extended lifetime through stacking without proportionally increasing construction complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The phthalocyanine interlayer effectively suppresses interdiffusion, enhances voltage stability, and maintains high efficiency by reducing optoelectronic resistance, thereby extending the operational period and improving the performance of organic optoelectronic devices.

Implementation Method 1

In order to suppress the partial layer interdiffusion (barrier effect), an interlayer can be inserted between the individual organic layers

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Implementation Method 2

maintaining high transmission and stability up to 120°C

Methodology Applied
Scientific EffectThermal stability:

Implementation Method 3

maintains high efficiency by reducing optoelectronic resistance

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS9287519B2Optoelectronic device and method for producing an optoelectronic device
Publication Date: 2016.03.15 OSRAM OLED
  • US9287519B2 patent drawing
  • US9287519B2 patent drawing
  • US9287519B2 patent drawing

AI summary

An optoelectronic device, comprising: a first organic functional layer structure; a second organic functional layer structure; and a charge generating layer structure between the first organic functional layer structure and the second organic functional layer structure, wherein the charge generating layer structure comprises: a first electron-conducting charge generating layer; wherein the first electron-conducting charge generating layer comprises or is formed from an intrinsically electron-conducting substance; a second electron-conducting charge generating layer; and an interlayer between first electron-conducting charge generating layer; and second electron-conducting charge generating layer; and wherein the interlayer comprises at least one phthalocyanine derivative.