Physical Safety Architecture Analysis Using Failure-Rate Mapping

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Solution Overview

Problem

The increasing complexity of safety-critical systems in domains like aerospace, healthcare, and automotive poses challenges in designing architectures that meet safety and reliability requirements while reducing time-to-market and ensuring compliance with industrial norms and regulations.

Innovation Solution

A method for analyzing and designing a physical system architecture that involves creating a physical system analysis model, modifying it incrementally to match failure rates with a functional system analysis model, using component fault tree elements to calculate and compare failure rates, and employing architecture description languages like SYSML to ensure safety and reliability requirements are met.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the system complexity of safety-critical systems increases, then the system can fulfill more functional requirements, but the effort to design and assure safe and reliable system increases drastically

Engineering Contradiction:
Improvefunctional requirementsVSAvoiddesign and assurance effort
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the safety analysis process into distinct phases: functional safety analysis (FSA) at the logical level and physical safety analysis (PSA) at the physical level. This segmentation allows complex safety-critical systems to be analyzed in manageable parts, reducing the overall design and assurance effort while maintaining comprehensive safety coverage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary safety analysis by defining a physical-to-functional mapping before detailed design completion. This preliminary action identifies safety requirements early in the development process, allowing designers to address safety concerns before system complexity fully manifests, thereby reducing later assurance efforts.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If the system complexity increases, then more functions can be implemented, but the time-to-market increases

Engineering Contradiction:
Improvefunctional requirementsVSAvoidtime-to-market
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The patent performs preliminary safety analysis by defining a physical-to-functional mapping before detailed design completion. This preliminary action identifies safety requirements early in the development process, allowing parallel development of safety and functional aspects, thereby reducing time-to-market despite increased system complexity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent establishes feedback loops where safety analysis results inform design decisions iteratively. This continuous feedback ensures safety requirements are met throughout development rather than requiring extensive rework later, reducing overall time-to-market for complex safety-critical systems.

Inventive Principle:
Principle #23Feedback

3Reliability

If traditional safety analysis methods are used, then safety requirements can be verified, but the process lacks systematic support for ensuring architecture satisfaction

Engineering Contradiction:
Improvesafety requirements verificationVSAvoidsystematic development process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces a physical-to-functional mapping as an intermediary artifact that systematically connects physical architecture elements to functional safety requirements. This intermediary provides structured support for verifying that the physical architecture satisfies safety requirements, making the verification process more systematic and manageable.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a simplified virtual model (physical-to-functional mapping) that copies essential safety-relevant relationships from the complex physical architecture. This abstracted copy enables systematic safety verification without requiring analysis of the entire complex physical system, reducing the burden of systematic development processes.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS11507483B2Method for analyzing a physical system architecture of a safety-critical system
Publication Date: 2022.11.22 SIEMENS AG
  • US11507483B2 patent drawing
  • US11507483B2 patent drawing
  • US11507483B2 patent drawing

AI summary

Provided is a method for analyzing and designing a physical system architecture of a safety-critical system, wherein a physical system analysis model representing the physical system architecture of the safety-critical system is modified incrementally until calculated failure rates of failure modes of the physical system analysis model are less or equal to failure rates of corresponding failure modes of a functional system analysis model representing a functional system architecture of the safety-critical system.